Download presentation
Presentation is loading. Please wait.
Published byDevin McMillan Modified over 11 years ago
1
System Overview Model HD3020 HRCS-WIS Technology Bruce T. Dobbie
2
Mission Statement R.K.B. OPTO-ELECTRONICS, INC. is a designer and manufacturer of high speed machine vision, web inspection, process control and quality assurance and related technologies. We are the most diverse supplier and are committed to the industry and our customers that depend on us to ensure that quality is maintained at the highest possible level. We are dedicated to increasing customer satisfaction, continuously improving our products and services, and providing opportunities for our employees to achieve their maximum potential.
3
Product: HD3020 HRCS-WIS http://www.rkbopto.com/rkbproducts/3020.html or http://www.webinspection.us/rkb_products/literature/m3020.html FOR MORE INFO...
4
Technology
5
Overview of HD3020 HRCS-WIS R.K.B. high resolution machine vision streak imaging technology provides very accurate, reliable, high-speed, detection of any coating streak or scratch as they occur during web material coating process. This technology can be implemented as stand alone or integrated into any existing web inspection technology for added capabilities. Our streak imaging technology uses specialized CCD streak sensors and proprietary streak enhancement signal processing technologies to achieve high resolution detection of coating streaks and scratches. Our innovative approach provides detection capabilities that are unachievable with phototransistor, laser, line scanning or so called high speed video imaging. Our streak detection technology will detect coating streaks as small as 2 microns wide. This specialized technology will provide production personnel accurate, reliable and consistent streak detection, identification and location at any known production speed, GUARANTEED!
6
Overview of HD3020 HRCS-WIS The 3020 detects most common coating streaks and scratches in all forms of coated material production. The 3020 will provide operational and managerial staff reliable and complete production information on each and every grade or roll of product produced. The 3020 provides historical information on production up to and beyond one full year. The 3020 will inform production staff of problematic areas in their coating processes and pinpoint the location of problematic streaks and scratches. The 3020 will save thousands of dollars per annum in customer claims, lost production, machine down time, quality assurance complaints and mechanical damage to sensitive equipment like soft rolls and printing blankets. The 3020 provide operational staff the ability to eliminate coating streaks before they destroy major production grades.
7
Overview of HD3020 HRCS-WIS Specialized streak format CCD Chipset Standard Lighting. State-of-the-art Electronic Processing. Ethernet communication + Modem interface support. Latest CPU technology with Flat Panel Touchscreen. Detection of defects as small as 2 microns High Speed capabilities Historical Data collection based on Access for ease of operation Adjustable setup parameters for defect size, position, type, etc.
8
HD3020 HRCS-WIS Features Integrated and non- integrated control system Environmentally sound inspection station Reflective Lighting technique Transmissive Lighting technique Pneumatic Lift system for rethreading Solid Aluminum construction
9
HD3020 HRCS-WIS Features Environmentally Sound Inspection Station
10
HD3020 HRCS-WIS Features Military type connections ensure solid electrical specifications are maintained and environmental protection is achieved
11
HD3020 HRCS-WIS Features State of the art Digital Processing
12
HD3020 HRCS-WIS Features Latest in CCD Streak-Scanning Sensor Technology
13
HD3020 HRCS-WIS Features Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)
14
HD3020 HRCS-WIS Features Environmentally Sound Lamp Housings
15
HD3020 HRCS-WIS Features Transmissive and Reflective Lighting Techniques
16
HD3020 HRCS-WIS Features Up to 3/4 Full Length Tempered Safety Glass Lamp Covers
17
HD3020 HRCS-WIS Features Custom to Standard Proprietary Lighting w/spring loaded socket
18
HD3020 HRCS-WIS Features Electronic Controlled Lamp Intensity System
19
HD3020 HRCS-WIS Features Lamp Power and Low Voltage Supply Enclosure
20
HD3020 HRCS-WIS Features Environmentally Sound Electronic Processing Station
21
HD3020 HRCS-WIS Features Dual Channel Oscilloscope (troubleshooting / engineering)
22
HD3020 HRCS-WIS Features Electronic Digital Signal Processing
23
HD3020 HRCS-WIS Features Multiple Relay Interface Capability
24
HD3020 HRCS-WIS Features Electronic Signal Processing WorkStation
25
HD3020 HRCS-WIS Features Automatic Power Up Sequencing System
26
HD3020 HRCS-WIS Features Audible/Visual Alarm Unit
27
HD3020 HRCS-WIS Features Positive Air Purging System and Closed Loop AC
28
HD3020 HRCS-WIS Features Pneumatic Lift Mechanism
29
HD3020 HRCS-WIS Features State of the Art CPU & Touch Systems Stand Alone and Optional Remote Stations
30
HD3020 HRCS-WIS Features QAMS® (Quality Assurance Management System)
31
HD3020 HRCS-WIS Applications Polyethylene Coated Silicone Coated Clay Coated Wax Coated Coated Linerboard Magnetic Media UV Coated Film Machine finished coated paper Painted Metals
32
HD3020 HRCS-WIS Benefits High Speed Subtle Streak Type Detection Inspection System Diagnostics Reliable Detection Consistent Detection Accurate Detection Reduced Machine Down Time PM Analytical Performance Verification Increase in PM Profit Margin
33
HD3020 HRCS-WIS Benefits Meets quality initiative and ISO requirements. Detection 24/7 without the need for operational intervention. Eliminate the need for manual inspections.
34
Defect Detection Results Coating Streak Container Board
35
Defect Detection Results Coating Streak Silicone (Loparex)
36
Defect Detection Results Flood in Silicone (Loparex)
37
Defect Detection Results Coating Streak Weyerhaeuser
38
Defect Detection Results Coating Streaks Vaassen Packaging
39
Defect Detection Results Coating Scratch Stora Enso
40
Defect Detection Results Coating Scratch MeadWestvaco
41
Defect Detection Results Coating Streaks MeadWestvaco
42
Defect Detection Results Coating Streak Verso Corp.
43
Defect Detection Results Coating Scratch Mead Coated Board
44
Defect Detection Results Coating Scratch Reno de Medici
45
Defect Detection Results Coating Streak Reno de Medici
46
Defect Detection Results Coating Streak and Coating Scratch Reno de Medici
47
Defect Detection Results Coating Streak Aluminum Poligrafica Veneta
48
Defect Detection Results Coating Scratch Extruded Aluminum Bar
49
Defect Detection Results Coating Scratch Aluminum Packaging
50
Defect Detection Results Streak Magnetic Media (5 micron) Imation Corp.
51
Defect Detection Results Hard Band Magnetic Media (5 micron) Imation Corp.
52
Typical Installation
55
Installations at Major Manufacturers
56
References For reliability; large, medium and small companies turn to RKB for their coating streak and scratch defect detection and control needs.
57
Related Websites http://www.rkbopto.com –Syracuse, New York, United States http://rkb.chinapaper.net –Suzhou, Jiangsu, China http://www. fioproin.it –Milan, Italy http://www.swallowmachinery.com/ –Meltham, Holmfirth, United Kingdom http://www.quality2process.com –Delden, Netherlands http://www.splicedetector.net / www.hole-detection.com / www.webinspection.us / www.splicedetector.com –Syracuse, New York, United States
Similar presentations
© 2025 SlidePlayer.com. Inc.
All rights reserved.