1. PLM Implementation in L&T Heavy Engineering Ninth ARC India Forum, Pune August, 2011 Achieving Operational Excellence Through IT and Automation Solutions
S.S.Iyer
Joint General Manager
Larsen & Toubro Ltd.

2. Businesses in Heavy Engineering
Process Plant Equipment
Fertilizer & Petrochemicals
Coal Gasification & Power Plant
Refinery, Cracker, Oil & Gas
Defense, Nuclear, Aerospace
Weapon Systems & Sensors
Marine Equipment
Electronics
Nuclear Power Equipment
Aerospace
Ship-building

3. Nature of Businesses Model : Engineer to Order (E.T.O.)
Markets : Domestic & Exports
Customers : Pvt. / Public / Strategic Sector; EPC Cos.
Orders : Development Type, Execution Type
Products : Heavy Equipment & Systems
Engineering : Mechanical, Electronics
Functions : Design & Manufacture
Projects : Classified & General
Cycle Time : <1 Year to > 7 Years
Execution : Design ‘Anywhere’ Build ‘Anywhere’
Manufacturing Resources: In-House , Sub-Contractors
Manufacturing Locations: Powai, Hazira, Ranoli, Talegaon, Coimbatore, Bengaluru, Vishakhapatnam, Sohar

4. Documentation BOM Paper Documents Specifications E-Documents Analysis
PDF – Word
Analysis
Reports
Scanned
Images
Solid Model
Drawings
Images 4

5. Scenario Engineering Software: MCAD, ECAD I.T. platforms
Personal Computers
Department Servers
Enterprise Level Systems (ERP, CCPM, PDM)
Legacy PDM Systems
BaaN, Windchill, Metaphase, Team Center
CAD Systems
2D – AutoCAD, 3D – CATIA, UGNX, Orcad…
Multiple Repositories
…. Major challenges in Order Execution….Decision to go for PLM

6. PLM Implementation in H.E.
Project SARAL
Simplification And Rationalization Across L&T HED
Project to consolidate all the disjointed engineering applications onto one PLM platform to streamline and improve the following:
Bid and Proposal Engineering Management
E-BOM and M-BOM Management
Engineering Change Management
Manufacturing Change Management
Quality Management
Engineering and Project Reports & Dashboards

7. Implementation Steps Selection of a PLM system – RFP, Demos, Visits
Order placement on Dassault Systemes for MatrixOne PLM
Selection of L&T Infotech as the implementation partner
Finalizing the I.T. architecture – database, operating systems
Formation of cross-functional / location team within H.E.
Study, design & finalize the businesses processes
Develop, test & implement the processes on the PLM platform
Build awareness & train end-users in use of the PLM system
Migrate legacy systems to PLM and shut down parallel systems
Streamline & make operational the new PLM processes
Support & maintain the new PLM system
Improve processes and increase adoption

8. Non Conformity Resolution (NCR)
PLM Processes
Pre Order
Enquiry Process
Post Order
Pre Mfg.
Mfg.
Post Mfg.
Umbrella Processes
Document Management
Vendor Capability Assessment
Audit Process
Idea Management
Requirement Management
Task Management
Project Creation
Part & BOM definition
Change Mgmt. (ECR/ECO)
Non Conformity Resolution (NCR)
Final Documentation

9. PLM Processes, Integrations & Migrations
D:\ShriramSoni\Projects\HED\PDLC\Requirement

10. ENOVIA PLM Central Repository
Parts Catalog
CAD
Project Collaboration
In summary, a connected Pro/E Wildfire means you can:
Smoothly work in a product development process – without artificial breaks between creation, collaboration, and control
Seamlessly access the local file folders or Windchill PDMLink data management system and directly drag and drop files into and out-of the Pro/ENGINEER session. See a task list as part of a workflow, perform enterprise searches for product data, all from within the Pro/E environment.
Easily search and browse on-line catalogs of standard components and drag and drop those components directly into Pro/ENGINEER
Quickly publish a complex design to a controlled-access project area like Pro/COLLABORATE or Windchill ProjectLink for additional work by a team member, and then, easily download the newly modified version when it’s ready
Bring the remote talents of a project team together, in real-time to advance a design or communicate new ideas
Take advantage of idle computing power to streamline an engineering department’s process.
Product Data Management
Visualization
BAAN ERP System 10

11. Benefits Web enabled Online System Common Platform & Repository
Common Standardized Processes
Project based Team Definition
Role based Access Control
Transparency & Traceability
Paperless Working
Collaboration across locations
Data back-up & Disaster Recovery

12. Thank You