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Copyright © 2011 Rockwell Automation, Inc. All rights reserved. Factory of the Future: Five Steps to Smart Manufacturing Dr. Sujeet Chand SVP and Chief Technology Officer August 2, 2011
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Copyright © 2011 Rockwell Automation, Inc. All rights reserved. s Copyright©2010 Rockwell Automation, Inc. All rights reserved. 21 -30% -20% -10% 0% 10% 20% 30% 40% 19791980198119821983198419851986198719881989199019911992 1993199419951996199719981999200020012002200320042005200620072008200920102011 Advanced economies Asia-Pacific Asia-Pacific Excluding Japan Canada Central Europe and Balkans China Emerging Markets Emerging Markets Europe EU: European Union Europe Eurozone India Latin America and Caribbean plus Mexico Middle East & Africa United States Western Europe World Geographic Mix-Arrival of theGlobal Economy Opportunity to utilize geographic diversification as a significant counter cyclical tactic has likely passed Secular growth benefits still exist…but the spread is declining Opportunity to utilize geographic diversification as a significa nt counter cyclical tactic has likely passed Secular growth benefits still exist … … but the spread is declining Prior to mid 1990s, geographic counter- cyclicality was evident… advancers & decliners occurred simultaneously 2001-2002 recession showed clear movement towards global synchronization, although many economies still had positive growth Current recession solidified the interconnectedness of all economies; Depth of declines pushed most economies into negative growth Industrial Production Index–YoY % Change Source: Global Insight World Industry Service. 2009-2011 is GIs forecast as of 10/09 Copyright©2010 Rockwell Automation, Inc. All rights reserved. 21 -30% -20% -10% 0% 10% 20% 30% 40% 19791980198119821983198419851986198719881989199019911992 1993199419951996199719981999200020012002200320042005200620072008200920102011 Advanced economies Asia-Pacific Asia-Pacific Excluding Japan Canada Central Europe and Balkans China Emerging Markets Emerging Markets Europe EU: European Union Europe Eurozone India Latin America and Caribbean plus Mexico Middle East & Africa United States Western Europe World Arrival of the Global Economy Opportunity to utilize geographic diversification as a significant counter cyclical tactic has likely passed Secular growth benefits still exist…but the spread is declining Opportunity to utilize geographic diversification as a significa nt counter cyclical tactic has likely passed Secular growth benefits still exist … … but the spread is declining Prior to mid 1990s, geographic counter- cyclicality was evident… advancers & decliners occurred simultaneously 2001-2002 recession showed clear movement towards global synchronization, although many economies still had positive growth Current recession solidified the interconnectedness of all economies; Depth of declines pushed most economies into negative growth Industrial Production Index–YoY % Change Source: Global Insight World Industry Service. 2009-2011 is GIs forecast as of 10/09 The global economy has synchronized … less cyclical damping … but secular difference offer growth The global economy is now synchronized
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Copyright © 2011 Rockwell Automation, Inc. All rights reserved. Definition of Smart Manufacturing
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Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 21 st Century Smart Manufacturing: Workshop Participants
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Smart Manufacturing: The Roadmap for India
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(1) Convergence to Ethernet
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(2) Smart Manufacturing is enabled by Manufacturing Intelligence
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Manufacturing Intelligence drives optimized production and Supply Chain Efficiency
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(3) Simulation & Modeling: An Example Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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10 (4) Building A Connected Enterprise: Optimized Plants & Supply Networks
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(5) Life Cycle Management: Closing the loop in Agile Supply Chains
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Copyright © 2011 Rockwell Automation, Inc. All rights reserved. Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Summary: Whats Different about Smart Manufacturing? Manufacturers can trace and recall product batches in minutes, not months - leading risk mgmt. Retailers, like Walmart, can have manufacturers own and manage inventory in their stores – demand- driven mgmt. Consumers can obtain customized products and products produced with less energy and less carbon- intensive processes – manufacture where the demand is, and produce high value products at lower cost OPTIMIZED DEMAND-DRIVEN SUSTAINABLE Rapid Customized Value Creation Accelerated Collaboration Leading Compliance
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