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Commercial Pump Specification Tools

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Presentation on theme: "Commercial Pump Specification Tools"— Presentation transcript:

1 Commercial Pump Specification Tools

2 Taco Flanges All casings available with Class 125 flanges or Class 250 flanges

3 Heavier Construction / Durability
Taco FI2510 B&G 2½ BB Taco Casting = 76 lb B&G Casting = 64 lb

4 Superior Wall Thickness
All Taco volutes are cast to a thickness required for 250psi working pressure Taco FI2510 B&G 2½ BB

5 Additional Casing Features
ALL models are Flanged Anti-rotational vane Drain

6 Externally Flushed Seal
We have the ability to externally flush our seal Taco provides standard seal flush tap

7 Externally Flushed Seal
External Flush We have given the commercial sector the ability to adopt the best maintenance practices used in critical municipal applications.

8 B&G does NOT provide standard seal flush taps.
B&G Cover Untapped B&G does NOT provide standard seal flush taps. Cover NOT tapped. B&G 2½ BB Cover

9 All casings / volutes are tapped for gauges and flush lines
Standard Tappings All casings / volutes are tapped for gauges and flush lines Tappings

10 Standard Gauge Tappings
All casings / volutes are tapped for gauge installation

11 Centerline Discharge All Taco FI volutes are centerline discharge
Centerline geometry does not trap air Piping Load Competition uses overhanging tangential discharge Centerline discharge evenly distributes the piping loads to the base Overhanging tangential discharge volutes are less desirable because they incur both bending & torsion stresses

12 Foot Mounted Volutes Piping Load Better suited to support inevitable piping loads associated with improper installation Taco foot mounted volutes with feet positioned directly below the pipe flange provide better support Foot

13 Lost Foam Impellers Tools are made of aluminum
No tool wear when injecting foam Each piece is dimensionally identical

14 Foam impellers prior to casting
Lost Foam Impellers Foam impellers prior to casting

15 Lost Foam Process Dip foam in clay slurry… ….and let dry

16 Lost Foam Impellers Lost foam is precision investment casting process
Foam is vaporized and replaced by molten bronze

17 Lost Foam Impellers Advantages:
Superior surface quality creating smoother passageways Higher efficiencies & hydraulic performance Repeatability No tooling wear

18 Sand Cast Impellers Competitors use a sand casting process
Over time, sand packing abrades and degrades patterns “This is like making a copy of a copy of a copy indefinitely.”

19 Lost Foam Impellers The difference… Domestic Sand Cast Lost Foam

20 Lost Foam Impellers The difference… Offshore Sand Cast Lost Foam

21 Taco FI2510 bearing assembly with impeller and cut-away cover
Dry Shaft Design Taco FI2510 bearing assembly with impeller and cut-away cover

22 Dry Shaft Design Benefits: More reliable by preventing shaft corrosion
Easier to service Sleeve slides on with no additional tools required. Competition’s press/shrunk/glue-on sleeves difficult to replace

23 Dry Shaft Design Cover Impeller Stationary Seat Pump Shaft
Slip-on Shaft Sleeve Rotating Element

24 Seal Components Sleeve O-Ring Slip-on Shaft Sleeve Rotating Element
Stationary Seat

25 Dry Shaft Design EPT O-ring inserted into shaft sleeve EPT bellows forms tight seal between rotating element and bronze sleeve. Carbon rotating element (shiny black) Forms seal against the stationary ceramic seat mounted in cover Bronze Sleeve ASTM B SAE660 Retainer & spring are 316 SS

26 Dry Shaft Design Ceramic Seat EPT Elastomer Cup Stationary Seat
Pump Shaft Cover

27 O-Ring creates seal against back of impeller
Dry Shaft Design O-Ring creates seal against back of impeller Pump shaft

28 Back of impeller is sealed against shaft sleeve o-ring
Dry Shaft Design Back of impeller is sealed against shaft sleeve o-ring Impeller Cover

29 Dry Shaft Design Impeller washer Impeller machined sealing surface Impeller washer EPT O-ring Impeller washer o-ring forms tight seal on smooth machined surface on front of impeller Dowdy Washer w/ EPT Elastomer Impeller bolt Dowdy washer provides tight seal between impeller washer & bolt

30 B&G Shaft Sleeve B&G 2½ BB Bearing Frame
Permanently affixed shaft sleeve makes maintenance difficult B&G utilizes glue Armstrong utilizes shrink fit B&G 2½ BB Bearing Frame

31 Factory Installed Drain Pan
All pumps should have a drain pan per best practices Moisture buildup Seal leaks Chilled water pump sweating .1875 Thick Steel

32 Superior Base Taco FI2510 Base B&G 2½ BB Base

33 Superior Base B&G 2½ BB Base Taco FI2510 Base

34 Superior Bearing Frame
Heavier Casting Taco FI2510 Casting 24.3 lb B&G 2½ BB Casting 12.5 lb

35 Superior Shaft Larger shaft and larger maintenance free bearings
Taco FI2510 Shaft 13.1 lb B&G 2½ BB Shaft 4.35 lb Note: Sleeve could not be removed

36 Forsheda Seals All bearing frames come standard with Forsheda seals
Protects the bearings from external moisture and airborne contaminants. None of the competitors do this. Forsheda Seals

37 Pump Couplings Woods Dura-Flex Couplings standard Competitor
Ideal for all applications Superior for variable speed applications Competitor Not desirable for all applications In variable speed applications, constant loading & unloading of coupling causes rubber insert to vibrate & wear, resulting in premature failure

38 Taco Design Philosophy
Minimize the need to EVER service the pump Resulting in a minimum number of seals and bearings throughout the entire product line Owners spend significantly less maintenance dollars Owners use less storage space

39 B&G Philosophy What happens when you don’t use a minimum number of seals and bearings? Requires owner to stock MORE replacement parts Requires more space Increases storage costs

40 Taco pumps require minimal replacement parts
Taco Parts Philosophy Taco pumps require minimal replacement parts These gaskets, seals & bearings cover the entire line of Taco pumps!!

41 Pump Maintenance Issues
Overview of Industry Pump Maintenance Issues Majority of pump UNITS shipped are smaller inline pumps Overall, our industry does not offer the end user a robust, simple inline pump Majority of maintenance hours are spent on smaller pumps Majority of maintenance dollars are spent on larger pumps Most manufacturers want to maximize their profit opportunity on the installed base of their products (All pumps, small to large) They try to do this in 2 ways: Use a design that inherently requires service Use a part numbering system that implies you need a unique new part # (SKU) for each model of pump you own Taco’s entire product line addresses ALL of these points i.e & 00 offering vs. B&G Series 60

42 KS Seal Inside Seal Outside Seal

43 Defensive strategy for VSC
TACO provides support for alternative layouts with Taco products

44


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