1. Automation and Drives QUADLOG DP/IO Bus Link 1 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Process Automation QUADLOG Controller Upgrade to PCS 7 Introduction to the DP/IO Bus Link, providing the ability to: Upgrade existing CCM, CCM+, and CCMx Controllers to AS 417F/FH Controllers available with PCS 7. PCS 7 QUADLOG DP/IO Bus Link: PROFIBUS Link between QUADLOG I/O’s and AS 417F/FH Controllers

2. Automation and Drives QUADLOG DP/IO Bus Link 2 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Content Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O modules Upgrade Tools Engineering & Runtime Summary For the most current Downloadable Technical Information visit: http://support.automation.siemens.com/ US/view/en/27100144

3. Automation and Drives QUADLOG DP/IO Bus Link 3 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Totally Integrated Automation (TIA) All Automation components developed and manufactured by Siemens Industrial Ethernet PROFIBUS-DP PROFIBUS-PA Siemens develops and produces more new and innovative products for the automation market than any other vendor 3 Process Control Field Devices Device Integration Operator Interface Management Interface QUADLOG Control Integrated into TIA QUADLOG IO Integrated into TIA OS Connectivity available since 2003 New

4. Automation and Drives QUADLOG DP/IO Bus Link 4 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Controller Features and Benefits Upgrading QUADLOG to PCS 7 The solution supports QUADLOG I/O modules Keep Existing I/O modules Keep Existing Wiring New High Speed Controller, scan times down to 10 ms Multiple Scan Rate CPU Expand with ET200 Safety I/Os

5. Automation and Drives QUADLOG DP/IO Bus Link 5 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Engineering Features and Benefits Upgrading QUADLOG to PCS 7 Single Point of Entry to Simplify Engineering Standard QUADLOG I/O Module Diagnostics available via the provided symbol and faceplate Extensive Library of Function Blocks, including voting functions Direct import of existing Safety Matrix Configurations Common controller and engineering platform Automatic integration of safety-related fault messages into the process control system Support for the Safety Matrix Programming using Cause & Effects No programming knowledge required Runtime visualization integrated into PCS 7 OS

6. Automation and Drives QUADLOG DP/IO Bus Link 6 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Extended PCS 7 Features and Benefits Add I/O using ET200 Safety I/O Higher Fault Tolerance FMR – Flexible Modular Redundancy Higher Safety – SIL 3 independent of redundancy Integrated Asset Management Integrated Safety Fieldbus Integrated Ethernet

7. Automation and Drives QUADLOG DP/IO Bus Link 7 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary PCS 7 QUADLOG DP/IO Bus Link - Upgrade to PCS 7 Controllers, preserving existing I/Os, Terminations, and Wiring Ethernet MBUS PCS 7/APACS+ OS Servers PCS 7 Clients (OS) PCS 7 Engineering and 4-mation PCS7 OS Servers Industrial Ethernet DP/IO Bus Link PROFIBUS PROFIBUS I/O DP/PA-Link Industrial Ethernet Module (IEM) Remove the MBUS connection and the CCM and install the DP/IO Bus Link.  QUADLOG I/O connectivity to PCS 7 AS, Supports Non- Redundant and Node to Node Redundancy

8. Automation and Drives QUADLOG DP/IO Bus Link 8 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary PCS 7 QUADLOG DP/IO Bus Link Non-Redundant PCS 7-AS Non-Redundant IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO DP/IO Bus Link interface Non-Redundant Supports QUADLOG I/Os for use in PCS 7 IO-Bus A PROFIBUS DP (Sync. connection) IO-Bus B DP Addr. DP/IO Bus Link AS 417F DP/IO Bus Link will support 14 fully configured I/O modules, up to a maximum of 28 I/O modules based on the actual channel types configured. ProfiBus Redundancy

9. Automation and Drives QUADLOG DP/IO Bus Link 9 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary I/O Module Calculator How many I/O modules can the Link support? Double click on the table to enter values. 1.A single DP/IO Bus Link will support 14 fully configured I/O modules. 2.A single DP/IO Bus Link can support up to a maximum of 28 I/O modules 3.A single AS 417F controller can support 2 DP/IO Bus Links 4.How do I know if the Link can support more than 14 I/O modules? Each I/O Module Channel Type utilizes a different amount of memory within the AS 417F controller. The total amount of memory available for a single DP Master is 64k (65,536) bytes. Use the following calculator to determine the number of I/O modules that can be supported for a specific installation.

10. Automation and Drives QUADLOG DP/IO Bus Link 10 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Using the I/O Module Calculator Calculating Memory Utilization 1. Enter the number of each I/O Module Type installed 2. Enter the number of each configured I/O Channel Type 3. Memory Used must not exceed 65,536. You must take into account spare channels needed for future expansion.

11. Automation and Drives QUADLOG DP/IO Bus Link 11 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary IO PCS 7 AS Redundant Redundant PROFIBUS-DP DP/IO Bus interface Node-to-Node Redundant PCS 7 QUADLOG DP/IO Bus Link NODE to NODE Redundant IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO DP/IO Bus Link will support 14 fully configured IO modules. Based on the actual channel configuration and utilizing the IO Module Calculator it is possible to support up to a maximum of 28 IO modules using a single DP/IO Bus Link. AS 417FH

12. Automation and Drives QUADLOG DP/IO Bus Link 12 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary PCS 7 QUADLOG DP/IO Bus Link Preserve the Investment in Modules & Terminations AS 417F IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO DP/IO Bus Link interface non-redundant 2nd Internal DP Master A DP Master will support one (1) DP/IO Bus Link An AS 417F will support a maximum of two (2) DP/IO Bus Links An AS 417F can support up to a total of 56 QUADLOG I/O modules. Additional DP Masters can be added to support other DP & PA devices The same strategy can be used with redundant controllers using the AS 417-4H. IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO 3rd DP Master ET200 Safety IO 1st Internal DP Master 443-5

13. Automation and Drives QUADLOG DP/IO Bus Link 13 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Redundant Controllers with up to 56 I/O Modules Node to Node Architecture IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO Redundant PCS 7 AS Controllers PROFIBUS-DP ET200 Safety IO Node to Node Redundant IO 2nd Internal DP Master 3rd DP Master 1st Internal DP Master 443-5 Node to Node Redundant IO

14. Automation and Drives QUADLOG DP/IO Bus Link 14 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary PCS 7 QUADLOG DP/IO Bus Link OR IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO Three (3) CCMs can be replaced with three (3) AS 417F controllers. Three (3) CCMs can be replaced with one (1) AS 417F controller. Benefits; reduced costs, elimination of controller to controller communications, architecture, and controller logic simplification. I/O timing must be calculated for a particular installation, but in general the AS 417F controller is much faster than the CCM controllers it is replacing. Add IO Bus Cables

15. Automation and Drives QUADLOG DP/IO Bus Link 15 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary MODBUS Integration Move the existing MODBUS connection from the CCM Transition Board to the CP341 card in the PCS 7 System. To MODBUS Device IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO QUADLOG CCM MODBUS Serial Cable Transition Board Existing Architecture ET200 I/O MODBUS CP341 Serial Cable To MODBUS Device AS 417F Profibus New Architecture Use the standard PCS 7 implementation of MODBUS.

16. Automation and Drives QUADLOG DP/IO Bus Link 16 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary System Components Before and After AS 417FH PCS 7AS IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO DP/IO Bus Link 6EQ2013-0CE00- 0XA0 Before After IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO IOIO Node 0 Node 1 MBUS Node 0 Node 1 CCM 1.Remove the CCM 2.Remove the CCM Transition Board 3.Remove the MBUS cables 4.Install the DP/IO Bus Transition Board 5.Install the DP/IO Bus Module 6.Install the new Redundancy Cable Redundancy Cable Transition Board Redundancy Cable 6EQ2013-1CE00-0XA0 6EQ2013-0CE10-0XA0 - 1 Meter Cable 6EQ2013-0CE20-0XA0 - 2 Meter Cable 6EQ2013-0CE60-0XA0 - 6 Meter Cable OVP Over Voltage Protection UPH:39PSR6OVP

17. Automation and Drives QUADLOG DP/IO Bus Link 17 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary QUADLOG I/O Modules Supported Safety Certified I/O Modules QUADLOG I/O Module DescriptionModel Number QUADLOG CDM; Critical Discrete Module, 24 volts DC; 32 channels, inputs and outputs UPH:QLCDM024DCXAN QUADLOG CDM; Critical Discrete Module, 48 volts DC; 32 channels, inputs and outputs UPH:QLCDM048DCXAN QUADLOG CAM; Critical Analog Module, 32 channels, inputs and outputs UPH:QLCAMAAN QUADLOG CAI; Critical Analog Input Module, 32 channels, inputs UPH:QLCAIAAN QUADLOG CDO; Critical Discrete Output, 16 channels, outputs, 125 VDC UPH:QLCDODCXAN

18. Automation and Drives QUADLOG DP/IO Bus Link 18 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary QUADLOG I/O Modules Supported Interference-Free I/O Modules QUADLOG I/O Module DescriptionModel Number QUADLOG EAM; Enhanced Analog Module, 16 channels, inputs and outputs UPH:QLEAMXBN QUADLOG IDM; Input Discrete Module, 32 channels, inputs, 115 VAC UPH:QLIDM115ACXBN QUADLOG IDM; Input Discrete Module, 230 VAC UPH:QLIDM230ACXBN QUADLOG ODM; Output Discrete Module, 32 channels, outputs UPH:QLODM115ACXBN QUADLOG RTM, Resistance/Temperature Module, 16 channels, inputs UPH:QLRTMXAN QUADLOG VIM; Voltage Input Module, 16 channels, inputs UPH:QLVIMXCN QUADLOG SAM; Standard Analog Module, 32 channels, inputs and outputs (outputs not safety critical) UPH:QLSAMXAN QUADLOG SDM+; Standard Discrete Module, 24 VDC, 32 channels, inputs and outputs UPH:QLSDM024DCXBN

19. Automation and Drives QUADLOG DP/IO Bus Link 19 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Controller & Engineering Station Check the catalog for other options and Power Packs AS 417F/FH Controller Bundles Order NumberDescription 6ES7 654-8EN..-..B.AS 417F, comprising: 1x CPU 417-4H with 30 MByte main memory, 2 integrated interfaces (MPI/DP master and DP Master), Memory Card 16 MByte, SIMATIC PCS 7 AS Runtime license for 100 POs and S7 F Systems RT license 6ES7 656-8EN..-..B.AS 417FH, comprising: 2 x CPU 417-4H with 30 MByte main memory, each with 2 integrated interfaces (MPI/DP master and DP Master), 2 x Memory Card 16 MByte, SIMATIC PCS 7 AS Runtime license for 100 POs and S7 F Systems RT SIMATIC PCS 7 Safety ES Package for AS/OS Select an Engineering package with or without operation as an operator station, each with S7 F Systems V6.0. Order NumberDescription 6ES7 651-6AF07-0YA5SIMATIC PCS 7 Safety ES Package for AS/OS, unlimited POs, Combination of S7 F Systems V6.0 and PCS 7 Engineering Software AS/OS V7.0 (incl. SP1) for an exclusive engineering station, incl. AS/OS Engineering license for unlimited POs and AS Runtime license for 600 POs (2-hour OS test mode possible; not suitable for operation as an operator station) 6ES7 651-6AA07-0YA5SIMATIC PCS 7 Safety ES Package for AS/OS, 250 POs, Combination of S7 F Systems V6.0 and PCS 7 Engineering Software AS/OS V7.0 (incl. SP1) for a combined engineering/ operator station, incl. AS/OS Engineering and Runtime licenses for 250 POs (suitable for operation as an operator station)

20. Automation and Drives QUADLOG DP/IO Bus Link 20 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary QUADLOG - Safety Matrix Upgrade to F-Systems Safety Matrix available for QUADLOG Systems since 1999 SIMATIC Safety available for F-Systems since 2004 Automatic Upgrade of a QUADLOG Matrix to an F-Systems Matrix AS 417F CCM If the original QUADLOG configuration was done in Function Blocks, this is an excellent opportunity to re- implement using the Safety Matrix V6.1 in F-Systems V6.0 w/ F-LIB V1_3.

21. Automation and Drives QUADLOG DP/IO Bus Link 21 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Hardware Configuration – Add the Link Drag and Drop the DP/IO Bus Link QUADLOG I/O module and Channel Type Library

22. Automation and Drives QUADLOG DP/IO Bus Link 22 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary PCS 7 QUADLOG DP/IO Bus Link Added and Defined Address and Scan Rate just like the CCM it replaces.

23. Automation and Drives QUADLOG DP/IO Bus Link 23 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Hardware Configuration – SAM Drag and Drop of I/O module from Library

24. Automation and Drives QUADLOG DP/IO Bus Link 24 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Hardware Configuration – SAM; Analog Output Channel Parameters displayed in Hardware Configuration are the same as the Softlist Parameters in 4-mation

25. Automation and Drives QUADLOG DP/IO Bus Link 25 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary PCS 7 QUADLOG DP/IO Bus Link Runtime Diagnostics Runtime Symbol Runtime Faceplate DP/IO Bus LinkI/O module

26. Automation and Drives QUADLOG DP/IO Bus Link 26 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary PCS 7 QUADLOG DP/IO Bus Link Diagnostic Details Safety Pane – Shutdown Status and Control Alarm Status %Scan Trend Details for DP/IO Bus Link A Details for DP/IO Bus Link B Link Version and Power Supply Indications Current Errors Error History Provides the same level of I/O module and Channel diagnostics available from the CCM.

27. Automation and Drives QUADLOG DP/IO Bus Link 27 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Error Indication Alarm Logging, Symbols, and Faceplate Symbol for each I/O module Faceplate for each I/O module System Error created for each new Class 1, 2, 3, or 4 Error.

28. Automation and Drives QUADLOG DP/IO Bus Link 28 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary View Error Details Select Details Error Details as currently available from APACS+ OS or 4-mation.

29. Automation and Drives QUADLOG DP/IO Bus Link 29 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary View Additional Errors by Selecting “Next Error”

30. Automation and Drives QUADLOG DP/IO Bus Link 30 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary View and Export Current Error History

31. Automation and Drives QUADLOG DP/IO Bus Link 31 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Summary of Product Benefits PCS 7 QUADLOG DP/IO Bus Link 1.TUV Certification using F-Systems with QUADLOG I/O Modules 2.Supports SIMATIC PCS 7 V7.0 + SP1 3.Supports AS 417F/FH 4.Supports F-Systems V6.0 with F-LIB V1_3 5.Supports Safety Matrix V6.1 with F-LIB V1_3 6.Supports 14 fully configured I/O modules (Worksheet available to perform a detailed analysis to add additional I/O modules up to a maximum of 28 I/O modules.) 7.Non-Redundant Controllers are Supported 8.Node to Node Controllers are Supported (Most typical to support SIL3)

32. Automation and Drives QUADLOG DP/IO Bus Link 32 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Summary of Product Restrictions PCS 7 QUADLOG DP/IO Bus Link 1.Peer to Peer Controllers are Not Supported. 2.During engineering the addition of a new I/O module or changes to an existing channel type or parameter will require a full controller download and controller restart. 3.SOE (Sequence of Events) is not supported. SOE channel types can be configured, however they will function as a normal discrete inputs. 4.DP/IO Bus Link does not support Modbus communications. For architectures were Modbus devices have been integrated into the CCM, they will have to be connected to the AS 417F controller using ET200 I/Os and the CP341.

33. Automation and Drives QUADLOG DP/IO Bus Link 33 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering Information Supported I/O Modules Upgrade Tools Engineering & Runtime Summary Setting a New Standard of Innovation S IMATIC PCS 7 Siemens Energy & Automation, Inc.