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Railtech (UK) Limited Hybrid Mould A Revolution in Maintenance Welding

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Presentation on theme: "Railtech (UK) Limited Hybrid Mould A Revolution in Maintenance Welding"— Presentation transcript:

1 Railtech (UK) Limited Hybrid Mould A Revolution in Maintenance Welding

2 Features of the New Hybrid Wear Moulds
Fewer moulds for greater rail wear Polystyrene inserts Partially felted moulds Luting from tubes Larger vent risers…

3 Hybrid Mould Range Mould Type Wear Rail
Type B Hybrid mm A-113A (Max step 7mm) Type C Hybrid mm A-113A (Max step 3mm)

4 PLA HY Type B Dissimilar rail wear up to 7mm Max rail wear 15mm
Head wear steps 3 x 5mm = 15mm 4 mm step 4 mm 4 mm Step

5 PLA HY Type C Dissimilar rail wear up to 3mm Max rail wear 15mm
Head wear steps 3 x 5mm = 15mm

6 MATRIX WEAR MOULDS Wear on the first rail 1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Wear on the second rail HYC HYB

7 Reduction in Product Weight
Save 45% in product weight for a 2 x weld maintenance work using the Hybrid technology.

8 New hybrid kit range for
Previous kit range for maintenance welding New hybrid kit range for maintenance welding 272,3 kg 149,1 kg Previous Moulds 2 x B types for 110A 2 x B types for 113A 2 x C types for 110A 2 x C types for 113A 2 x A types for 110A & 113A 1 x wide gap 3 x crucibles Hybrid Moulds 2 x type B for 109, 110A & 113A 2 x type C for 109, 110A & 113A 1 x wide gap 3 x crucibles TOTAL WEGHT REDUCTION OF 45%...

9 Thank you for your attention
Thank you for your attention. Railtech UK Limited Hybrid Mould, a revolution in maintenance welding


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