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PLM Innovation 2012 Conference Feb 22-23
PLM Overview PLM Innovation 2012 Conference Feb 22-23
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Session Overview BD is currently in the middle of a global SAP ERP implementation This session will provide and overview of how BD is leveraging SAP for a foundational PLM system 2
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Who is BD? FORTUNE 500 company (#316) FY2011 revenues of $7.8 billion
Locations in more than 50 countries Approximately 29,000 associates worldwide Serves healthcare institutions, life science researchers, clinical laboratories and the general public Sells a broad range of medical supplies and services, devices, laboratory equipment and diagnostic products BD FocalPoint ™ GS Imaging System BD SafetyGlide™ Injection Needle BD™ Insulin Syringes BD Multi-Flask Cell Culture Vessel BD Advanced Bioprocessing Cell Culture Media Supplements BD Vacutainer® Push Button Blood Collection Set BD FACSCount™ System 3
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BD Locations Industrialized Markets Emerging Markets Europe - 1952
18 countries 10 plants 6,035 associates EMA 10 countries 265 associates Canada -1951 1 plant 570 associates USA -1897 29 plants 12,040 associates Japan -1971 1 plant 570 associates Latin America -1952 8 countries 5 plants 3,925 associates Asia Pacific 16 countries 5 plants 4,585 associates Industrialized Markets Emerging Markets 4
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Global SAP ERP Implementation Program
A global business initiative designed to optimize BD processes and refresh BD systems to: drive operating effectiveness through common, global work processes improve service excellence to better serve our customers and the millions who rely on our products for high quality healthcare remain competitive in the global marketplace Strategic significance Global, integrated processes Common technology, systems Common metrics Enabling for future growth at BD Efficiencies gained enable growth: Investment in rapidly growing markets Investment in innovation Investment in talent development 5
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Global SAP ERP Implementation Program
Project Prep Strategic Visioning Global Design Global Realization Implementation Nov. 1, 2010 Wave 1 in process Each Wave consists of 6 phases: 0: Wave Initiation 1: Wave Preparation 2: Wave Localization 3: Wave Realization 4: Final Preparation 5: Go-Live, Support Wave 2 beginning 1,2: Pre-Wave Localization activities near completion 1 2 Implementation Waves 3 Nov. 2013 1 2 3 4 Final Prep 5 pre-Wave 1 2 3 4 5 6 BD Confidential – Internal Use Only 6
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PLM Perspective at BD Product Lifecycle Management (PLM) is the process of managing the entire lifecycle of a product from its conception, through design to launch, maintenance and retirement PLM process adoption starts with Product Data and intimate integration of Product Data with key downstream processes already using SAP technology Selective use of SAP as a foundation for PLM is critical to establish broad PLM adoption across BD 7
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PLM and ERP Integration in SAP
Product Lifecycle Concept Define Develop Qualify Launch Maintain Retire Product Design and Process Documentation Change Management (Data and Documents) BOM Construction (Product Structure) Material Content for Environmental Compliance Data and Document Meta Data - Classification Portfolio and Project Management CAD / CAE Systems Requirements Management PLM covers a broad set of vital business processes . . . PLM process adoption starts with Product Data and intimate integration of Product Data with key downstream processes already using SAP technology Selective use of SAP as a foundation for PLM is critical to establish broad PLM adoption across BD Sourcing and Procurement Sales and Order Management Production Scheduling and Inventory Mgt Shipping Logistics Accounting and Financial Reporting 8 *Source: plmtechnologyguide.com; wikipedia.com
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PLM Strategy 1 Selectively leverage and implement SAP Establish a global PLM process foundation Create a process focused organization to Maintain and Improve the Foundation Seamlessly integrates and manages all product information Ensures full traceability and compliance Creates a single source of foundational “product data” truth Build on the foundation . . . 2 Leads and facilitate global process adoption / excellence Ensure consistency per global design Manage change requests, priorities, resource allocation, and execution Tracks utilization and effectiveness 3 New global business initiatives designed to: drive operating effectiveness through common, global work processes improve service excellence remain competitive in the global marketplace enable future growth 9
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PLM Overview Establish a global process to seamlessly integrate and manage all product information, ensure full traceability and compliance, create a single source of foundational “product data” truth BD Finished Goods Manage Projects EH&S Design History File Engineering Change Mgt. Device Master Record Bill of Materials Routings Inspection Plan Supporting Documents SAP/CAD Integration Document Management 10
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PLM Organization Structure
Product Lifecycle Management Organization Portfolio Decision Team Provides overall strategic direction Ensure proper balance and focus in the process portfolio Process Executives R&D Quality Regulatory Sustainability Information Technology BPI “Open Seat” as needed Process Areas Material Master and Data Hub Bill of Materials Variant Configuration Classification Manage Projects Design History File CAD Integration Document Mgt. Engineering Change Mgt. EH&S Business Process Integration Team Lead and facilitate global process adoption - be the global process experts for PLM Manages the portfolio of process projects - prioritize, allocate resources, execute and communicate Global Process Leaders & Team Global IT Leaders & Team Business Process Owner Network Per the global design, lead and facilitate local process adoption Be the communication link to local user base and ensure alignment to global process priorities - provide input on priorities Local Process Owners & Team Local IT SMEs 11
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APPENDIX
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New Product Development and Sustaining Engineering
PLM Key Process Steps New Product Development and Sustaining Engineering Project Mgt Create Project # Assign Person Responsible Manage Expenses and Budget 1 Design History File Establish a Design History File with Supporting Documents 2 CAD Integration Manage Part, Assembly and Drawing Files Automatically Define the Design BOM 4 Environmental Health & Safety Define and Track Substance Data Create Product MSDS 5 Bill of Materials Routings Inspection Plan Supporting Documents Device Master Record Define the product Materials Design a BOM Structure Develop Supporting Specifications Link Mfg Routings, Inspections and Maintenance Tasks 3 Engineering Change Mgt Release for production Release a product for sale ..and make changes……. 6 Report on and Search Product Information 13
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PLM Key Integrations and Downstream Impact
Within PLM processes across Functions and other Processes Project Mgt Finance - Budgeting and expenses Purchasing – Tracking and posting purchases Mfg - Prototype orders and settling costs Downstream Integration Manages all Product Information Ensures full Traceability and Compliance Creates a Single Source of Foundation “Product Data” Truth Design History File Mfg – Production BOM’s; Routings; Verification, Validation and Production Orders Plant Maintenance – Maintenance BOM’s; Task Lists Finance – Costing and Sales BOM’s Quality – Stability BOM’s; Inspection Plans Bill of Materials Routings Inspection Plan Supporting Documents Device Master Record EH&S Deliver – Packaging and handling requirements for dangerous goods Purchasing - Blocks orders if over “tonage band volumes” for REACH Engineering Change Mgt 14
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