1. 2012 Standards Conference SC18 Committee on Quality Standards
API Monogram Program
Status Report
2012 Standards Conference SC18 Committee on Quality Standards
Ft. Worth, TX
Jan 26, 2012
W. Don Whittaker
Manager
Monogram Program/APIQR
Aaron Duke
Audit Program Manager
Certification Programs
Katie Burkle
Associate
Monogram Program/APIQR

2. API Monogram/APIQR Program Status Report
Monogram Program Statistics
Audit Program
Monogram Standards Update
Fraud & Product Complaints
API Conference & Expo – Singapore 2012

3. API Monogram/APIQR Certified Companies

4. 3681 Active Certified Companies.
3438 Licensed Companies.
1031 Companies Certified with APIQR.
788 Companies with Both.

5. API Monogram Licensed Companies
Top Countries:
China – 1402
USA – 570
India – 209
S. Korea – 125
Canada - 99
3438 Licensees. 75 Countries.
9% Annual Growth.

6. API Monogram Licenses 5686 Licenses. 75 Countries. 11% Annual Growth.
Top Countries:
China – 2202
USA – 856
India – 04
Italy – 192
S. Korea - 176
5686 Licenses. 75 Countries.
11% Annual Growth.

7. Companies Licensed to 65 Specifications.

8. APIQR ISO 9001 Registered Companies
Top Countries:
China – 261
USA – 240
Canada – 60
India – 43
S. Korea – 33
983 Companies. 61 Countries.
18% Annual Growth.

9. API Monogram Applications 797 Applications from 559 Companies.
Top Countries:
China – 300
USA – 111
India – 41
Italy – 31
S. Korea – 31
797 Applications from 559 Companies.

10. APIQR ISO 9001 Applications
Top Countries:
USA – 69
China – 62
Canada – 15
Russia – 8
India – 7
236 Applications.

11. APIQR API-Q1 Applications
Top Countries:
USA – 72
China – 65
Canada – 15
Russia – 9
India – 8
254 Applications.

12. Audit Nonconformities by Clause

13. 2012 Standards Conference SC18 Committee on Quality Standards
Audit Program
Status Report
2012 Standards Conference SC18 Committee on Quality Standards
Ft. Worth, TX
Jan 26, 2012
Aaron Duke
Audit Program Manager
Certification Programs

14. Total Certification Program Audits
2620 Audit Performed
Audits by Program:
Monogram Only – 1203
Dual – 1035
Registration – 300
Other – 82
Audits by Country:
China – 949 (36%)
USA – 518 (20%)
India – 151 (6%)
Canada – 118 (4%)
South Korea – 84 (3%)

15. 2011 Audits
16% increase between 2010 and 2011

16. API Monogram Audits by Type

17. APIQR Registration Audits by Type

18. Dual (API Monogram/APIQR) Audits by Type

19. Re-Audits
200 Re-Audits to date in 2011

20. 2012 Expectations

21. Local Auditors in 32 Countries.

22. Active API Monogram/APIQR Auditors
144 Active Auditors. 22 Auditors in Training.

23. Audit Program Auditors Audits
22 auditors in process – USA / China / Japan / Eastern Europe
39 Auditor Observations in 2011
10A specific training – Singapore, November 2011
October-November 2012 – Asian Auditor Summit – China
API Spec Q2 – training & resource planning
Audits
Fully trained additional staff member in the audit team
More audit questions for more specs
Develop better technical training tools for auditors – 5CRA training
myCerts audit module implemented Q3-Q4 2012

24. Monogram Program Specs – New / Revised
API Spec 5CT – Casing and Tubing, 9th Edition, published Jul 2011 / effective Jan 2012
API Spec 5L – Addendum 3 – Line Pipe, 44th Edition, published Jul 2011 / effective Jan 2012
API Spec 6D – Addendum 2 – Pipeline Valves, 23rd Edition, published August 2011
API Spec 6D – Errata 6 – Pipeline Valves, 23rd Edition, published August 2011
API Spec 6A – Addendum1 – Wellhead Equipment, 20th Edition, published November 2011
API Spec 6A – Errata 2 – Wellhead Equipment, 20th Edition, published November 2011
API Spec 6H – End Closures, Connectors and Swivels, 2nd Edition, Reaffirmed
API Spec 9A – Wire Rope, 26th Edition, Effective November 2011
API Spec 11AX – Addendum 1 – Subsurface Sucker Rod Pumps & Fitting, 12th Edition, published August 2011
API Spec 17D - Errata – Design and Operation of Subsea Production Systems-Subsea Wellhead and Tree Equipment, 2nd Edition, published September 2011
API Spec 17F – Subsea Production Control Systems, 2nd Edition, Reaffirmed
API Spec 19G3 – Running Tools, Pulling Tools, and Kick-over Tools and Latches for Side-pocket Mandrels, 1st Edition, No Effective Date Noted (Future Monogrammable Spec)

25. Monogram Program Specs - Status
API Spec Q1 – Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry, 9th Edition, Effective TBD
API Spec 2C – Offshore Pedestal-mounted Cranes, 7th Edition, Effective TBD
API Spec 8C – Drilling and Production Hoisting Equipment, 5th Edition, Effective TBD
API Spec 11AX – Subsurface Sucker Rod Pumps & Fitting, 13th Edition, Effective TBD
API Spec 11E – Pumping Units, 19th Edition, Effective TBD
API Spec 17E – Subsea Umbilicals, 5th Edition, Effective TBD
API Spec 20A – Carbon Steel, Alloy Steel, Stainless Steel and Nickel Base Alloy Castings for use in the Petroleum and Natural Gas Industry, 1st Edition, Effective TBD
API Spec 6AV1 – Verification Test of Wellhead SSVs and USVs for Offshore Service, 2nd Edition, Effective TBD

26. Program Updates 11V1 – 19G1-G2 Transition 5CT, 9th Edition
Received 10 applications for 19G1 & 19G2 (5 of each – 6 facilities)
15 existing 11V1 licensees – 6 existing 11V1 licensees submitted app by January 1 deadline
19G1 / 19G2 initial / transition audit scheduled
1 audit completed / 3 scheduled to be complete by mid-April / 2 assigned & being scheduled
Transition period ends July 1, 2012 – 11V1 licenses withdrawn on July 1, 2012
5CT, 9th Edition
New grades for 9th Edition - Added seamless and ERW to product listing
17D, 2nd Edition
Products updated to include PSL 3G
New Products – Licensees need to submit new LIF for review and possible audit
Audit Product Questions / Color Coding
5CT, 9th / 6A, 20th / 13A / 11B / 7K / 17D / 9A / 7F

27. Fraud and Complaints Overview

28. Fraud & Misuse Cases

29. Fraud & Misuse Cases – Global Distribution
Top Countries :
China-31 USA-18 India-9 UK-3 Spain-2 Canada-4
Colombia-1 Indonesia-1 Kazhakstan-1 South Africa-1
Egypt-1 Singapore-1 Thailand-1
Top Countries:
China – 31
USA – 18
India – 9
Canada – 4
UK – 3

30. Actions Taken
Note: 4 Withdrawn applications were also listed in the NLO

31. 2011 Product Complaints
4 – Complaints still open regarding facilities supplying defective products.
Periodic audits set-up & assigned – to be completed by end of Q1 2012
API Spec 11V1 Mandrels bursting in the field
API Spec 8A Bails bending in the field
API Spec 5L Pipe delivered with welding defects and falsified X-ray testing reports
API Spec 6A Ring Joint Gaskets - poor workmanship, nonconforming dimensions
2 – Facilities cancelled – substantial complaints coupled with poor audit results.
1 – Facility could not provide API Spec 8C documentation/records to end user
Investigative actions to be included in upcoming renewal audit
1 – Facility’s API Spec 4F nameplate does not meet 4F marking requirements
AAR’s raised against company – will not be renewed until resolved
API Spec 5L Pipe delivered with falsified X-Ray testing reports, user conducted tests revealed welding defects in over 50% of pipe total length (incomplete penetration, incomplete fusion, spherical pores, slag inclusions, etc)
Oversized and Undersized API Spec 6A Ring Joint Gaskets with poor finish/incomplete forgings, dimensional and physical damages
Facility’s API Spec 4F Nameplate observed in field does not meet 4F requirement (incorrect measuring units used, does not contain all required information, incorrect 4F edition marked on nameplate) AAR’s raised against company, will not be renewed until resolved

32. TO REGISTER OR FOR MORE INFORMATION CONTACT
Upstream Program Sessions
API Spec 6A – 2 day technical training session
API Spec Q1 – 2 day training session
API Spec Q2 – Operator & service supply company perspectives
Well integrity & well control topics
HSE / SEMS implementation offshore – API RP75
Crane safety, training and maintenance
Another exciting thing currently going on at API is the planning of our first API conference and exposition in Singapore for March The goal of the Singapore event is to bring oil and gas industry stakeholders together to raise awareness of the API Standards and API in SE Asia and in Asia generally. We will be having technical sessions on the downstream inspection standards and techniques; our API measurement standards and on the upstream standards and the Monogram Program. We are looking for experts – hopefully locally – to present on topics relating to upstream operations, manufacturing of oil and gas equipment to the API standards and any other current topics that would be of interest to operators, manufacturers and service providers in the exploration and production areas.
TO REGISTER OR FOR MORE INFORMATION CONTACT
Matthew Cunningham – –

33. 2012 Standards Conference SC18 Committee on Quality Standards
Thank You
2012 Standards Conference SC18 Committee on Quality Standards
Ft. Worth, TX
Jan 26, 2012
W. Don Whittaker
Manager
Monogram Program/APIQR
Aaron Duke
Audit Program Manager
Certification Programs
Katie Burkle
Associate
Monogram Program/APIQR