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Analytical Analysis in Chemical Process Control

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1 Analytical Analysis in Chemical Process Control
Instrumentation and control Analytical Analysis in Chemical Process Control Dr. –Ing. Naveed Ramzan Department of Chemical Engineering, U.E.T. Lahore Pakistan 25. März 2017 / Dr. –Ing Naveed Ramzan 25. März 2017 / Dr. –Ing Naveed Ramzan

2 Purpose of Measuring Physical Properties - Control Product Quality
Introduction Purpose of Measuring Physical Properties - Control Product Quality - Maintain Safe Operation - Process Optimization

3 Instruments for measurement of: Composition pH Viscosity
Outline Instruments for measurement of: Composition pH Viscosity Optical properties

4 Composition Measurement: Analyzers in the Process Industry
Reactor Control Environmental Monitoring Product Compositions Purpose Control of chemical processes Requirements Low Maintenance Simplicity “Ruggedness” Few or no moving parts

5 Challenges in Analyzer Design
Exposure to corrosive environments Must withstand non-ideal concentrations of secondary components Maintenance only once every few months Reliability is key

6 Classification of Process Analyzers
Nonspecific (Inexpensive) Specific (Costly) Liquid Liquid Gas Gas Thermal Conductivity Electrical Conductivity Gas Chromatography IR/UV-VIS Spectroscopy

7 Sampling Systems Sample Sample Conditioning Analyzer Extraction
Process Stream Sample Return

8 In-line sampling On-line sampling Direct sampling in process line
Sampling Systems In-line sampling Direct sampling in process line Advantage: no sampling delay Disadvantage: measurement affected by temperature and pressure variations On-line sampling Extract sample continuously and send to instrument Advantage: control of temperature, pressure Disadvantage: time lag before measurement

9 CHROMATOGRAPHY Chromatography basically involves the separation of mixtures due to differences in the distribution coefficient (equilibrium distribution) of sample components between 2 different phases. One of these phases is a mobile phase and the other is a stationary phase.

10 Concentration of component A in stationary phase
Distribution Coefficient (Equilibrium Distribution ) Definition: Different affinity of these 2 components to stationary phase causes the separation. Concentration of component A in stationary phase Concentration of component A in mobile phase

11 Kinds of Chromatography
1. Liquid Column Chromatography 2. Gas Liquid Chromatography 3. Thin-layer Chromatography

12 LIQUID COLUMN CHROMATOGRAPHY
A sample mixture is passed through a column packed with solid particles which may or may not be coated with another liquid. With the proper solvents, packing conditions, some components in the sample will travel the column more slowly than others resulting in the desired separation.

13 Diagram of Simple Liquid Column Chromatography

14 FOUR BASIC LIQUID CHROMATOGRAPHY
The 4 basic liquid chromatography modes are named according to the mechanism involved:  1. Liquid/Solid Chromatography (adsorption chromatography) A. Normal Phase LSC B. Reverse Phase LSC  2. Liquid/Liquid Chromatography (partition chromatography) A. Normal Phase LLC B. Reverse Phase LLC  3. Ion Exchange Chromatography  4. Gel Permeation Chromatography (exclusion chromatography)

15 Types of Chromatography

16 Schematic Diagram of Liquid Chromatography

17 High Performance Liquid Chromatography

18 High Performance Liquid Chromatography

19 Chromatogram of Organic Compounds from Fermented Cabbage

20 Chromatogram of Orange Juice Compounds

21 ??? Questions 25. März 2017 / Dr. –Ing Naveed Ramzan 21


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