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Published byJenna Boyle Modified over 11 years ago
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Sage of America 7907 Old Lee Highway Collegedale, Tennessee 37315 SURFACE DIFFUSION ALLOYED (SDA) STEEL FOR OILFIELD TUBULARS CORROSION TEST PROGRAM SAGE of AMERICA
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CORROSION TEST PROGRAM Effect of pH, Chloride, and Temperature –Pitting, crevice and general corrosion –Application limits –Comparison with CRAs Effect of H 2 S –Pitting and general corrosion –Sulfide Stress Cracking –Hydrogen penetration
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CORROSION TEST RESULTS Cr diffusion alloyed 1018 and 4140 steel –Competes with 13 Cr and 2205 duplex CRA Corrosion advantage over 420 stainless steel –pH 3.4 to 250,000 ppm chloride at 95°C –pH 2.8 to 150,000 ppm chloride at 95°C –Factor of 5 to 10 lower corrosion rate –Confirmed by 28 day test at 1,000 ppm Cl¯
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Corrosion Rate at pH 3.4 Weight loss corrosion rate for 1,000 ppm Cl¯ T = 85°C, 28 days total exposure
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Corrosion Rate at pH 3.4 Weight loss corrosion rate for 1,000 to 250,000 ppm Cl¯ T = 95°C, 374 hours total exposure
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LPR corrosion rate for 1,000 to 50,000 ppm Cl¯ T = 95°C, 374 hours total exposure Corrosion Rate at pH 3.4
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Corrosion Rate at pH 2.8 Weight loss corrosion rate for 1,000 to 150,000 ppm Cl¯ T = 95°C, 336 hours total exposure
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Effect of pH on LPR Corrosion Rate LPR corrosion rate for 10,000 ppm Cl¯ at T = 95°C
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ADDITIONAL CORROSION TESTING Long term tests at 85°C and pH 3.4 –Exposure time to 30 days –1,000 ppm Cl¯ (complete) –150,000 ppm Cl¯ Sulfide stress cracking resistance at 25°C –NACE TM0177 bent beam –ASTM G146 hydrogen penetration Full scale tests at temperatures to 150°C
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Full Scale Test
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