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START-UP AND OPERATION OF MECHANICALLY SEALED EQUIPMENT 1:13.

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Presentation on theme: "START-UP AND OPERATION OF MECHANICALLY SEALED EQUIPMENT 1:13."— Presentation transcript:

1 START-UP AND OPERATION OF MECHANICALLY SEALED EQUIPMENT 1:13

2 START UP & OPERATION SEALS ARE ESPECIALLY VULNERABLE DURING THIS TIME, SO IT IS IMPORTANT TO GIVE ATTENTION TO THE FOLLOWING INFORMATION...

3 SINGLE INSIDE SEAL Start-Up Procedures Start-Up Procedures Gradually Heat up or Chill Down if ApplicableGradually Heat up or Chill Down if Applicable Heating / Cooling onHeating / Cooling on Steam / Gas Purge onSteam / Gas Purge on Verify that Environmental Control Piping is Properly ConnectedVerify that Environmental Control Piping is Properly Connected

4 Start-Up Procedures Suction Valve Open Suction Valve Open Discharge Valve Closed to One-Quarter open Discharge Valve Closed to One-Quarter open Start Pump and Gradually Open Discharge Valve to Proper Flow Start Pump and Gradually Open Discharge Valve to Proper Flow SINGLE INSIDE SEAL

5 Operating Procedures After Start-Up, Check for: Leakage, Squealing, Vibration or CavitationAfter Start-Up, Check for: Leakage, Squealing, Vibration or Cavitation Never Adjust Flow with the Suction Valve. It must ALWAYS BE WIDE OPENNever Adjust Flow with the Suction Valve. It must ALWAYS BE WIDE OPEN If the Pump is Running Dry, the Seal is Not Being Lubricated. Severe damage to the seal and/or pump may occur. Turn the Pump Off ImmediatelyIf the Pump is Running Dry, the Seal is Not Being Lubricated. Severe damage to the seal and/or pump may occur. Turn the Pump Off Immediately SINGLE INSIDE SEAL

6 DUAL PRESSURIZED SEAL Start-Up Procedures Gradually Heat up or Chill Down if ApplicableGradually Heat up or Chill Down if Applicable Heating / Cooling onHeating / Cooling on Steam / Gas Purge onSteam / Gas Purge on Verify that Environmental Control Piping is Properly ConnectedVerify that Environmental Control Piping is Properly Connected

7 DUAL PRESSURIZED SEAL Start-Up Procedures Ensure Adequate Liquid Level in Buffer Supply Tank orEnsure Adequate Liquid Level in Buffer Supply Tank or Ensure that Barrier System is OperationalEnsure that Barrier System is Operational Double Check Barrier Piping to the Seal Inlet & Outlet to Ensure that They are Correct for Pump RotationDouble Check Barrier Piping to the Seal Inlet & Outlet to Ensure that They are Correct for Pump Rotation

8 DUAL PRESSURIZED SEAL Start-Up Procedures Apply and Check for Adequate Barrier System flow through the Seal Apply and Check for Adequate Barrier System flow through the Seal Ensure that Barrier Pressure is 20 to 25 psi. Greater than Anticipated Stuffing Box Pressure (Suction + %(Differential)) Ensure that Barrier Pressure is 20 to 25 psi. Greater than Anticipated Stuffing Box Pressure (Suction + %(Differential))

9 DUAL PRESSURIZED SEAL Start-Up Procedures Suction Valve Open Suction Valve Open Discharge Valve Closed to One-Quarter Open Discharge Valve Closed to One-Quarter Open Start Pump Start Pump Gradually Open Discharge Valve to Full Open Gradually Open Discharge Valve to Full Open

10 Operating Procedures After Start-Up, Check for: Leakage, Squealing, Vibration or CavitationAfter Start-Up, Check for: Leakage, Squealing, Vibration or Cavitation Never Adjust Flow with the Suction Valve. It must ALWAYS BE WIDE OPENNever Adjust Flow with the Suction Valve. It must ALWAYS BE WIDE OPEN If the Pump is Running Dry, damage may occur to the pump. Turn the Pump OffIf the Pump is Running Dry, damage may occur to the pump. Turn the Pump Off DUAL PRESSURIZED SEAL

11 Operating Procedures Never Remove Barrier Supply from the Seal While the Pump has Process Liquid AppliedNever Remove Barrier Supply from the Seal While the Pump has Process Liquid Applied If Seal Begins to Leak Barrier Fluid to Atmosphere, Plan Maintenance as Soon as Possible. Delaying Removal may Damage the Seal Beyond Economical RepairabilityIf Seal Begins to Leak Barrier Fluid to Atmosphere, Plan Maintenance as Soon as Possible. Delaying Removal may Damage the Seal Beyond Economical Repairability DUAL PRESSURIZED SEAL

12 Reminders The Pumped Liquid Lubricates Single and Non- Pressurized Inner Seals only! Dry running destroys them ! Suction Valve Always Wide Open Before Pump Start-Up Heat or Cool Gradually Never Throttle a Pump with the Suction Valve Start a Centrifugal Pump with the Discharge Valve 25 Percent Open Where Possible Always Start a Positive Displacement Pump with the Suction and Discharge Valves Wide Open

13 Reminders Report Cavitation, Vibration, Leakage, Squealing Do Not Run a Pump at Shut-Off Barrier Liquids for Pressurized Seals Must Be Pressurized Before the Pump Valves are Opened Barrier Fluid Circulation Systems Must Be Operational and Applied Before the Pump Valves are Opened Inlet & Outlet Must be Piped in Accordance with Specified Rotation of The Pump

14 Reminders Use Tubing Where Possible Do Not Tie Inlet & Outlet Lines Together Do Not Remove Pressure Source to Add Barrier Fluid to a Sealing System that is in Operation Seal & Piping System Must Not Trap Air Anywhere All Supply Lines Must Slope up to Reservoir / Tank Flush Out All System Components after a Seal Failure

15 END START-UP AND OPERATION OF MECHANICALLY SEALED EQUIPMENT


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