1. Marketing Office:- #323, DLF SOUTH COURT,
GROUP PROFILE
METALMAN AUTO PVT. LTD.
Marketing Office:- #323, DLF SOUTH COURT,
SAKET, NEW DELHI – , INDIA

2. INDEX Group Overview Product Commodities Process Expertise Plants
Customers
Contact Us

3. OVERVIEW
Established in 1986, Metalman Auto Pvt. Ltd. is engaged in manufacturing of Sheet metal, Tubular and Light & Heavy Fabricated Assemblies, Sub-Assemblies, Parts with all types of Surface Treatments in-house such as Ni-Cr, Zn-Ni Plating, Powder Coating, Spray Painting, ACED/KTL Painting etc.
Metalman is an ISO- TS 16949/ ISO / OHSAS 18001:2007 certified company catering to Automotive Sector as Tier 1 and Tier 2.
From one plant in 1986 Metalman has grown to establish 7 plants at various locations with addition of 2 sister concern auto-parts manufacturing units along with a JV.
Metalman Auto has over 2500 employees across all Indian plants which includes more than 250 engineers.

4. OVERVIEW
670
580
512
407
215
166
136

5. Chassis and Fabricated Weld Parts Heavy Fabricated Assemblies
PRODUCT COMMODITIES
Chassis and Fabricated Weld Parts
Body and Parts
Seating – Metal Frames
Heavy Fabricated Assemblies

6. CHASSIS AND FABRICATED WELD PARTS
2- Wheeler Chassis
Grip Frame
Assembled Chassis
Handle Bar
Handle Assembly
Swing Arm Assly.
Foot Step
Grip Frame
Fuel Tank Bracket
Muffler Case
Chain Case Assly.
Leg Guard

7. BODY AND PARTS 3-Wheeler Cabin 3- Wheeler Cabin Windshield Cabin Door
Floor Board

8. SEATING – METAL FRAMES Hollow Head Rest for CV Hollow Head Rest for CV
CV Cushion Frame Assly.
CV Back Frame Assly.
Cushion Frame
Frame Inter Back
Frame Co Driver Back
Frame Cushion Driver

9. HEAVY FABRICATION ASSEMBLY
Cabin Assembly
Loader Arm
Dressed Cabin
Spare Wheel Holder
Assy. Acc Lever Mtg.
Dipper Link Brackets

10. PROCESS EXPERTISE PROCESS - EXPERTISE SPM Pipe Bending
CNC Pipe Bending
SPM Machining
Stamping
CNC Press Braking
Metal Finishing
Laser Cutting
SPM Welding
Robotic Welding
Ni-Cr Plating
Powder Coating
ED/ KTL Coating

11. CNC PIPE BENDING Specifications of CNC pipe bending machines:
3-Axis CNC pipe bending machines(Qty-2)
Single-Axis CNC pipe bending machines (Qty-1)
Single-Axis manually controlled pipe bending machines (Qty-1)

12. MACHINING
Metalman Auto uses conventional as well as the modern techniques of machining.
It has in conventional machining drilling, lathe, broaching, SPM’s, Turning centers, milling, grinding, radial drilling machine etc. of various capacities as per the requirement.
In modern machining technologies we use wire cut for the die tool parts machining.

13. METAL FINISHING Experience in Metal Finishing Facilities such as:
ACED SCADA Room
Experience in Metal Finishing Facilities such as:
Spray Painting
Phosphating
Powder Coating;
Acrylic Cathodic Electro-deposition – ACED
E-Coat
Electrophoretic Paint
Ni-Cr Plating
Zn-Ni Plating

14. METAL FINISHING Nickel Chrome Plating Powder Coating ACED/ KTL Coating
Phosphating

15. LASER CUTTING

16. WELDING
Metalman Auto uses the MIG/ MAG welding process for its welding and fabrication requirements. We also use the welding robots for the same.
Metalman Auto has nearly 65 welding robots and around 200 MIG / MAG welding sets and 100 plus In-house made Welding SPM.
Welding robots are 6-Axis, welding reach up to 2000 mm, and rated duty cycle 100% at up to 400 Amperes.

17. STAMPING
Presses: Metalman Auto has mechanical as well as hydraulic Presses ranging from 30 Tons to 500 Tons.
Dies/Tools: Metalman Auto has in all plants in-house tool room design centers.

18. PRESS BRAKING

19. PLANTS

20. WALUJ- METALMAN UNIT-I
The company efficiently meets the requirements of its O.E.M customers, this plant is currently catering to the second largest manufacturer of motorcycles for the production of motorcycle chassis and delivery the same on just in time basis.
The unit specializes in all sorts of Sheet Metal and Tubular Fabrication.
Apart from chassis of two wheelers, lot many components are being manufactured for various other automotive companies.
We are member of Automotive Components Manufacturers Association Of India and Our Metalman Auto's Aurangabad plant is Registered under UNIDO Program for TPM (Total Productivity Management).

21. CERTIFICATIONS AND AWARDS Appreciation Certificate
ISO TS 16949
Change Time
Appreciation Certificate

22. WALUJ- METALMAN UNIT-II
Metalman Auto Unit II, also known as B17 plant came into operations in July, 2011.
This plant is catering to the requirement of three wheeler body parts of Bajaj Auto such as Wind Shield, Doors, Floor Board, Cabin Roof, and Cabin Back along with the stamping parts for the Two Wheeler Chassis and Seat Recliner Assly., etc.

23. CERTIFICATION AND AWARDS
ISO TS 16949
ISO
ISO

24. PITHAMPUR- AUTOMAN
Established in 1996 at Pithampur under the ownership of Metalman Auto Pvt. Ltd.
This unit was initially started specially for catering the requirements of Kinetic Honda Motor Company Ltd. and also had catered for complete chassis, handles and other sheet metal and tubular parts to Mahindra and Mahindra 2-Wheelers.
Manufacturing different sheet metal & tubular components like accelerator assembly, foot board,  gear shifter etc. for Volvo-Eicher & Force Motors for their LCV, MCV & HCV’s.
We have well established Tool Room for manufacturing and maintenance of Dies, Press, Tools, Jigs and Fixtures. We also have committed ancillaries for supply of our BOP requirements.

25. CERTIFICATION AND AWARDS Appreciation Certificate
ISO TS 16949
Unido Partnership
Appreciation Certificate

26. METALMAN (PITHAMPUR)
This Facility was Established initially to manufacture sheet metal and tubular components for Kinetic Honda Motor Company Ltd. The first plant in Pithampur incorporated in 1986 and started production in 1989.
In 2006 Company expanded to cater requirements of Heavy Fabricated parts for Case New Holland (Construction, Equip. Manufacturers, such as Backhoe Loader etc.)
The company efficiently meets the requirements of its O.E.M customers, this plant specializes in all sorts of Sheet Metal and Tubular and heavy Fabrication.

27. CERTIFICATIONS AND AWARDS
ISO 9001 Certificate

28. METALMAN MICRO TURNERS
The company is a JV between Metalman Auto & Micro Turners and efficiently meets the requirements of its O.E.M customers. The unit specializes in all sorts of Sheet Metal and Tubular Fabrication.
Apart from chassis of two wheelers, Mufflers, Seating frames (For Bolero) and a lot many components are being manufactured for various other automotive companies.
Our Metalman Micro Turners – Pantnagar plant is Registered under UNIDO Program for TPM (Total Productivity Management).

29. Gear Change Lever Assly. Gear Change Lever Assly.
PRODUCTS
Frame Sub- Assly.
Muffler Assly.
Muffler Assly.
Sari Guard Assly.
Gear Change Lever Assly.
CV Cushion Frame Assly.
Main Step Assly.
Center Stand
Muffler Case
Gear Change Lever Assly.
Foot Pedal
Lamp Brkt. Assly.

30. DOMESTIC (DIRECT)

31. DOMESTIC (INDIRECT)

32. INTERNATIONAL

33. CONTACT US
Any queries/ requirements please feel free to contact
Metalman Auto Pvt. Ltd.
Corporate Office :- E-127, Focal Point, Phase-4, Ludhiana , Punjab
Tel:  , Fax:
Marketing Office :- 323, 2nd Floor, DLF South Court, Saket, New Delhi – , India. Tel : , Fax:
For more detail please visit :-
Thank You