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„No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

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Presentation on theme: "„No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington."— Presentation transcript:

1 „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington

2 Low performance costs money! Manual measurements entail: Slower and less efficient decision-making process Greater production loss Less motivated employees

3 The evolution of efficiency in managing the Enterprise Manual measurementsAutomatic measurements

4 The lack of consistency between the efficiency parameters of the machines and quality parameters of manufactured products The elimination of microeconomic and technological barriers! STOP! Too low production capacity in relation to market demand The lack of technological tools necessary for optimal management of production processes

5 Metering production processes – why is it worth it? The system of reporting events in real time The reliability of the data provided by the system

6 Metering production processes – why is it worth it? The system of reporting events in real time The reliability of the data provided by the system Metering of the machines which are difficult to deal with using a system of manual data collection The elimination of paper document flow No risk of losing factory warranty coverage on production machines

7 The modules of e-Production system EmployeesLibraryCatalogueMachine FacilitiesReportsSettings

8 Employees Module / selected features Employees Creating catalogues of Employees Assigning specific roles, positions and qualifications to Employees Creating licences to machines Granting access to web and mobile applications of e-Production

9 Library Module / selected features Library Machine inventory Defining properties of the manufactured products Creating lists of notifications related to events Creating formulas for Process Performance Analyses (PPA) Configuring PLC drivers Configuring the OPC server query frequency

10 Catalogue Module / selected features Catalogue Defining characteristics of products and components Defining catalogues of products and components

11 Machine Facilities Module / selected features Machine Facilities Creating the administrative units of a production plant Assigning Foremen and Leaders to selected production halls Creating production lines Creating inventory of operator panels Keeping machine records

12 The architecture of e-Production system Machine Facilities

13 Installation of sensors, drivers and network devices The architecture of e-Production system

14 Ethernet Database and the server The architecture of e-Production system

15 Ethernet Touch screen The architecture of e-Production system

16 Instructions RFID card readers The architecture of e-Production system Ethernet

17 Process control Process control The architecture of e-Production system Ethernet Instructions

18 Effectiveness reports Effectiveness reports The architecture of e-Production system Ethernet Process control Instructions

19 Senior Manager Area LeaderMachine OperatorLine Manager The owner of Machine Facilities The architecture of e-Production system

20 RESULTS! MotivationWasteProductivity + 100%- 10%+ 30%

21 What do you gain? Ongoing analysis of production indicators Interface with touch screens to monitor machines A system of reporting events working in real time Support for TPM processes and Action Lists One comprehensive system with low license and implementation costs

22 About the Manufacturer – QSG Group Designers of creative IT solutions Experienced quality managers and skilled programmers Extensive department of software quality maintenance Project Management Office Competencies to create own products, dedicated solutions and software on demand, cross-platform web and mobile applications.

23 www.qsg-company.com THANK YOU FOR YOUR ATTENTION


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