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WBS 2.6.3 Readout Infrastructure Craig Dukes University of Virginia CD-3b DOE Review of NO  A July 21-23, 2009.

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Presentation on theme: "WBS 2.6.3 Readout Infrastructure Craig Dukes University of Virginia CD-3b DOE Review of NO  A July 21-23, 2009."— Presentation transcript:

1 WBS 2.6.3 Readout Infrastructure Craig Dukes University of Virginia CD-3b DOE Review of NO  A July 21-23, 2009

2 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.32 Organization 2.6.3.1 Low voltage power supplies/racks 2.6.3.2 High voltage power supplies 2.6.3.3 Power cables/cable trays 2.6.3.4 Power distribution boxes (PDBs) 2.6.3.5 Cooling 2.6.3.6 Shipping 1. Power Distribution System (PDS) (Dukes) 2. APD Thermoelectric Cooler Cooling System (see Mualem talk) Craig Dukes, Jason Gran, Daniel Moser, Andrew Norman, Michael Remchuck, Larry St. John, Hunter Tammaro University of Virginia WBS Items

3 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.33 Power Distribution System Feeds electrical power to: –The Avalanche Photodiodes (APDs) –The Thermoelectric Coolers (TECs) –The Front End Boards (FEBs) –The Data Concentrator Modules (DCMs) Requirements –Low noise (3.3V + 450V) –Remote control and monitoring –Floating power supplies –Remote sensing for LV supplies –Reliable operation over 10+ years

4 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.34 Power Distribution System Layout DetectorCAENWienersPDBsFEBs FD26018011,160 IPND/ND1410497

5 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.35 PDS Power Requirements Power Delivered per Power Distribution Box ItemNominal Voltage CurrentMax Channels Total Current Total Power FEB3.3 V1.00 A6464 A260 W TEC24 V0.15 A6410 A230 W DCM24 V1.25 A1 30 W Timing24 V1.04A1/241 A24 W APD450 V 50  A 643.2 mA1.44 W Total Far Detector Power DeliveredTotal 3.3 V47 kW64 kW 24 V47 kW56 kW Total:94 kW120 kW Provided by DCS

6 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.36 Far Detector Di-block Layout

7 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.37 Far Detector Di-block Layout

8 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.38 Mounting the PDS on the Far Detector Detailed design of layout finished in 2007 Final design of fixtures being done with FSAP and 3D CAD model

9 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.39 IPND/ND Layout

10 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.310 IPND/Near Detector Layout

11 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.311 Mounting the PDS on the IPND/ND Detailed 3D CAD design underway with all fittings

12 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.312 High Voltage Supply CAEN SY1527LCISEG Card typeA1511BEHQ F605x-F Channels/per card1216 Cards/crate1210 Voltage range0 – 500V Maximum current/ch10 mA15 mA FloatingYes Ripple and noise< 30 mVpp< 5 mVpp Voltage resolution100 mV (-0.5%)16 bit (20 mV) Voltage set accuracy±0.3% ± 0.5V InterfaceOPC/CAENbusSNMP/CAN-bus ConnectorDB-3751 pin Redel Input power100-230VAC95-220VAC Other usersCDF, CMSATLAS, ALICE, LHCb, Panda Baseline design Baseline design: CAEN SY1527LC/A1511B New ISEG (Wiener) HV supply available Both supplies being evaluated at Fermilab with help from Vince Pavlicek’s group Note: new FEB design has adjustable voltage regulation on it, allowing gains of FEBs to be matched

13 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.313 Low Voltage Supply Wiener PL508CAEN SY8800 Pod type 2-7V MEH 12-30V MEH 2-7V, 7-16V, 20-28V prototypes Channels/per pod11 Pods/crate2-7V: 3, 12-30V: 32-7V: 2, 20-28V: 3 Voltage range2-7V, 12-30V2-7V, 7-16V, 20-28V Maximum current/ch 2-7V: 115A 12-30V: 23A 2-7V: 110A 7-16V: 23A 20-28V: 11A Float isolation  10 V Ripple and noise< 3 mVpp<5mVpp (@load) Voltage resolution100 mV (-0.5%)20mV Regulation Static: < 25 mV Dynamic: < 100 mV < 10mV 2-7V < 15mV 20-28V Remote sense< 10m, <100m Length limited by 20% maximum drop of Vset InterfaceSNMP/CAN-bus RS232/USB/CAN/ Ethernet (OPC) ConnectorScrew locks Input power?-264VAC100-211VAC Max. input current16A Other usersCDF, CMS, D0Prototype @ FNAL Baseline design Baseline design: Wiener PL508 New CAEN LV supply available Both supplies being evaluated at Fermilab with help from Vince Pavlicek’s group

14 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.314 Fans out 3.3V, 24V, and 450V to up to 64 FEB boards, and 24V to 1 DCM 3U crate 16 x 4 + 2 = 66 FEB channels (2 spares) LED indicators for crate 3.3V, 24V, and 450V power LED indicators for card 3.3V and 24V power Front panel on/off switches Fused with TVS for 3.3V lines Note: FEBs have voltage regulators Reference to ground Designed and built at UVa FD: 180 ND: 10 IPND: 6 Power Distribution Box

15 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.315 Prototype PDB Fabricated Works according to specifications Preliminary safety review in March, 2009 at Fermilab with Steve Chappa Minor redesign in progress in response to safety review –New design will have extra 3.3V and 24V current capacity –Current limiter added for 450V –Backplane header changed

16 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.316 New PDB Design

17 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.317 Power Cables Type Size (AWG) Cond. Length (m) Different Lengths # Cables Min. Max.Ave.Total 3.3V212.616.09.33,35012180 24 V1022.415.99.21,65712180 Sense2222.415.99.33,33212360 450 V2227.250.227.62,72348180 PDB-FEB1860.73.82.325,4986412,036 PDB-DCM1821.0 1801198 Ground6, 1/0, 3/012.015.04232 All cables “tray cable” Oil resistant jackets Power Supply to PDB PDB to FEB/DCM

18 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.318 Power Cable Safety PDB-FEB 4A max Wiener-FEB 24V: 23A max Wiener-FEB 3.3V: 110A max Power supply to PDB cables can handle full current capacity of power supplies.

19 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.319 Power Budget and Voltage Drops Detector Total Total120 kW Output94 kW

20 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.320 Cable Trays PDB-FEB cables (6 conductor, 18AWG) in wire trays PS-PDB high-current cables in conduit Mounting fixtures final design underway

21 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.321 Costs (ND+FD) ItemM&SLaborContingencyTotal Low voltage supplies$542K$6K25%$682K High voltage supplies$104K$1K15%$120K Power cables$205K$47K32%$334K PDBs$370K$68K21%$529K PDS shipping$21K$3K15%$28K Total:$1,242K$124K24%$1,693K

22 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.322 Procurement Power Distribution System –Power supplies to be bought and shipped to Virginia to be tested. –Baseline design is for cables to be cut, terminated and tested at Virginia. Contacting vendors to off-load termination and testing. –Power Distribution Boxes will be fabricated and tested at Virginia. –Cable trays and relay racks will be delivered directly to the Far Detector site and FNAL. Installation in WBS 2.9.4

23 July 21-23, 2009 CD-3b DOE Review Breakout Dukes/WBS 2.6.323 Schedule Lots of float: no critical-path items! Power Distribution System Fabrication of PDBs: Need 215, including spares. Make and test 1/day with 1 tech 200 days/1 tech Fabrication of cables: Dominated by 12,000 PDB-FEB cables Baseline is to fabricate cables at Virginia 1 student: cut, terminate, pack 5 cables/h: 80 days/4 undergrads Exploring having vendors fabricate cable harnesses UVa HEP building has enough storage for complete system → will deliver to detector in 3 shipments

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