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Weir PW ASML XT14xx – ASML_OV_EX1 Dataset:Overlay & Registration Data Features: TEA Systems Corp. 65 Schlossburg St. Alburtis, PA 18011 610 682 4146 TZavecz@TEAsystems.com May 25,2007
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -2- Project Summary Program:Weir PW Situation: ?Import of AMAT NanoSEM 3D with multi-feature types.
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TEA Systems Corp. Confidential ASML_OV_EX1_family Analysis of data by wafer
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -4- Overall Data for 3 wafers
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -5- Wafer model Wafer modeled values This is a “Process Model” since we look for vector change as a function of position on the wafer rather than it’s grid location.
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -6- Wafer Response “WaferResponse_Vector” workbook sheet showing residual & systematic variation
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -7- Modeled values for each wafer WaferModel_Vector worksheet
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -8- Residuals to the wafer model
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -9- Wafer & Field Fitted response Only first 5 terms of field model used Validation is turned on Model is fitted to each column of data ?So no trap values
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -10- Field Response only Fitted wafer contribution is not shown here (above) X-offset by column location for 3 wafers
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -11- Offset +/- Std Error Graph generated for each “family” ?In this case for each wafer
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -12- Range of Field Fitted Response
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TEA Systems Corp. Confidential ASML_OV_Ex1 May 2007
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -14- ASML XT1400 Family Data Overlay and Matching data Note: ?Data headings have been changed from the dz-H, dz-V names to the correct Xreg & Yreg nams ?Please ignore and dz-h,v names on these graphs
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -15- Imported overlay XY Overlay Data Image Data is summarized on a data sheet Four (4) data sheets are imported 1.Overlay Data 2.Excluded Data points 3.Registration #1 and 4.Registration #2 data
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -16- Excluded Data 25 Data points were excluded All were on the last field of wafer #3
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -17- Registration & Overlay Data Overlay = Reg2 – Reg1 Registration 1Registration 2Overlay
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -18- Raw Overlay Wafer #1 Xoverlay Yoverlay
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -19- Wafer #2 raw overlay XoverlayYoverlay
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -20- Precision Calculation Precision of the Raw X,Y overlay data X & Y registration have an average 2 nm precision (one sigma) Most of the variation comes from InterField or Field-to-Field variation ? i.e. “Stage-stepping precision” Variation within a field is (0,3, 1.6) nm one sigma Wafer to wafer variation is (0.3, 0.6) nm
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -21- Covariance
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -22- ASML Wafer Model
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TEA Systems Corp. Confidential Column-base modeled overlay First 5 terms of the ASML model will be applied to each individual column of each field.
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -24- Column model, offset only
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -25- Field-Column Model Response FieldResponse_Column
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -26- Column Model Summary Sheet
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -27- Modeled column offset
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -28- Column offset values Field is next Collapsed into the vector results for a single field
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -29- Offset by column position
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -30- Xreg Column offset by wafer This is X overlay data The “dz-H” value shown here is wrong but the data is right This has been changed Wafer 1 Wafer 2 Wafer 3
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TEA Systems Corp. Confidential ASML Row Model
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -32- ASML Row Model Applied
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -33- Row Model Summary Data sheet: “FieldModel_Row_Summary_Xyvec” Only offset values shown Summary of each model fit by row location on field
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -34- Row-model response FieldResponse_Row_Xyvec
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -35- Row Magnification Change
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -36-
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TEA Systems Corp. Confidential ASML Full Field Model
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -38- Overall Response of Raw Data
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -39- Overall Model Response
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -40- Wafer (process) based response Vectors are modeled by their location on the wafer ?Does not use “grid” stepping location of scanner ?Process-induced response of overlay or ?Overall effect of wafer mag/rotation error.
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TEA Systems Corp. Confidential May 2007Vector Raptor import of ASML dataPage -41- Full-Field, selected components Wafer & Field were modeled Only the offset, mag & rotation were displayed Fitted data is only for these 3 coefficients
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