1. WCM – WORLD CLASS MANUFACTURING
PROGRAM

2. D: Delivery : Reduce delivery time
What is the World Class Manufacturing ?
WCM (World Class Manufacturing) is prepared for increasing the shopfloor standards to a world class level with improvement and development in a systematic way.
Focus Areas:
S: Safety : to eliminate accident
Q: Quality : to way to reach the best production quality in worldwide
C: Cost : Reduce production cost by reducing waste and loss
D: Delivery : Reduce delivery time
E: Environment : Reduce environmental accidents to zero and reduce negative environmental effects
Fiat Grup’da Yalın Dönüşümün adı Dünya Klasında Üretimdir.

3. WCM in Industry
WCM is a methodology used by many companies of automotive and various sectors worldwide:
Fiat Group
Chrysler
Royal Mail
Volvo
Ariston Thermo Group
Sistema Poland
Tarkett
Elica
List of the firms involved in WCM Award Ceremony held in London in October

4. Factory WCM Program in Fiat World
The WCM studies are carried out in about 150 factories of Fiat and Chrysler Group.
Factory

5. WCM Program in the Suppliers
Since 2008, the strategic suppliers of FIAT Group companies have been integrated into the WCM Program.
Program
2008
2009
2010
2011
2012
2013
2014
FIAT GROUP
(Worldwide) 3 16 60
170
350
475
565
TOFAŞ 2 7 10 23 28

6. WCM Basic Structure and Objectives
Safety
Quality
Workplace Organization
Maintenance
Logistic
Cost
Deployment
Total Quality
Control
(TQC)
Total
Industrial Eng.
(TIE)
Total
Productive Main.
(TPM)
Just in Time
(JIT)
Method &
Standards
Quality
Improving
Productivite
Technical
Efficiency
Service Level
Focus
0 Defect
0 Waste
0 Breakdown
0 Stock
Target
0 Accident

7. Improvement and Expansion
World Class Manufacturing Approach
What is the Problem?
Where?
What is the priority?
Waste/ Loss Analysis
Right Methods
Implementation
Improvement and Expansion
Evaluation of Results
Benefit / Cost
Implementation with Discipline
Participation of all employees

8. World Class Manufacturing Structure

9. TOFAŞ WCM Road Map
TOFAŞ, which has been selected as the the first ‘Silver Factory’ of FIAT Group in 2009 with a 62-point WCM audit score, is trying to be the first ‘Golden Factory’ surpassing the 70-point in this year.

10. Improvement in Accident Frequencies 97 %
TOFAŞ’s gains within 5-year WCM Journey
Improvement in Accident Frequencies %
Reduction in Transformation Cost %
Improvement in Hours per Vehicle %
Improvement in Quality Indicators %
Proposal per Person