2. P roblem S olving I nnovator Solving Tomorrows Problems Today 3 rd Why / Failure Effect Development 3 rd Why / Failure Effect Development 3 rd Why / Failure Mode Cause & Effect (Fishbone) 3 rd Why / Failure Mode Cause & Effect (Fishbone) The 3 rd Why can be formed once the Team has Completed the 2 nd Why The 3 rd Why can be formed once the Team has Completed the 2 nd Why 3 rd Why / Failure Mode Development 3 rd Why / Failure Mode Development 3 rd Why / Failure Mode-Effect FMEA 3 rd Why / Failure Mode-Effect FMEA 3 rd Why / Failure Mode Examples 3 rd Why / Failure Mode Examples

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4. 3 rd Why / Failure Mode Development RAW MATERIAL MACHININGTAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION D4 - Developing the 3 rd Why / Failure Mode …Options The 3 rd Why defines the Failure Mode of the 2 nd Why/Requirements Option 1: Use the Process Sequence Example ‘VALVE MANUFACTURING’ Enter a Failure Mode directly into the cell/select from the drop down list if previously entered. Failure Modes are automatically added to the database. To Update/Edit/View the Database: Select ‘Add-Ins’, ‘Database Rankings’, ‘Potential Failure Mode DBS’. With additional Pop-Up aid

5. POSTURE SPINAL COLUMNMUSCLES NERVES ASSOCIATED ORGANS Option 3: Use any other logical method or sequence, Example ‘BACK ACHE’ RAW MATERIAL MACHININGTAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION Option 2: Use a Circumstantial approach Example ‘TEAM DISAGREEMENT’ 3 rd Why / Failure Mode Development DEADLINESFRUSTRATION INCONSIDERATION PERSONALITYCOMMUNICATION D4 - Developing the 3 rd Why / Failure Mode …Options The 3 rd Why defines the Failure Mode of the 2 nd Why/Requirements Option 1: Use the Process Sequence Example ‘VALVE MANUFACTURING’

6. D4 - Developing the 3 rd Why / Failure Mode …Options The 3 rd Why defines the Failure Mode of the 2 nd Why/Requirements Option 2: Use a Circumstantial approach Example ‘TEAM DISAGREEMENT’ DEADLINESFRUSTRATION INCONSIDERATION PERSONALITYCOMMUNICATION 3 rd Why / Failure Mode Examples Enter a Failure Mode directly into the cell/select from the drop down list if previously entered. Failure Modes are automatically added to the database. To Update/Edit/View the Database: Select ‘Add-Ins’, ‘Database Rankings’, ‘Potential Failure Mode DBS’. COMMUNICATION

7. POSTURE SPINAL COLUMN MUSCLES NERVES ASSOCIATED ORGANS D4 - Developing the 3 rd Why / Failure Mode …Options The 3 rd Why defines the Failure Mode of the 2 nd Why/Requirements Option 3: Use any other Logical Method or sequence Example ‘BACK ACHE’ 3 rd Why / Failure Mode Examples Enter a Failure Mode directly into the cell/select from the drop down list if previously entered. Failure Modes are automatically added to the database. To Update/Edit/View the Database: Select ‘Add-Ins’, ‘Database Rankings’, ‘Potential Failure Mode DBS’. ASSOCIATED ORGANS

8. D4 – Two Failure Effects can be entered, First Failure Effect shows in the selection, Second Failure Effect only gets reflected on FMEA. PLEASE NOTE: The First Failure Effect should always be the one with the Highest risk (severity). Both Failure Effects are pulled through to FMEA 3 rd Why / Failure Effect Development With additional Pop-Up aid Enter the severity directly into the cell or select from the possibilities in the drop down options.

9. 3 rd Why / Failure Mode-Effect FMEA D4 – 3 rd Why = the Failure Mode and Effect 4 th Why 5 th Why RAW MATERIAL TAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION MACHINING VALVE BODY ADAPTOR CUTTING FLUID SETTINGS Select which Failure Mode you would like to Further Investigate 3rd Why / Failure Mode Will automatically be updated FOREIGN MATTER VISCOSITY SWARF

10. 3 rd Why / Failure Mode C&E (Fishbone) D4 - The 3 rd Why will be forwarded to the 3 rd Arm/s of the Cause & Effect Diagram RAW MATERIAL MACHININGTAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION

11. P roblem S olving I nnovator Solving Tomorrows Problems Today This completes the D4 3 rd Why Now start the D4 4 th Why