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The Refining Industry in Iraq

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Presentation on theme: "The Refining Industry in Iraq"— Presentation transcript:

1 The Refining Industry in Iraq

2 Present Installed Refining Capacity
1- Salah al Din Complex – Baiji – 310 mb1/d 2- Doura Refinery – Baghdad – 210 mb1/d 3- Basrah Refinery – Basrah -140 mb1/d + 70mb1/d under construction small refineries , 30mb1/d – 180 mb1/d Kirkuk,Syniah-Baiji , Najaf,Samawa,Nasiriyah,Maisan - 1 small refinery at Diwaniyah – 20 mb1/d = = = Kasak –Neinewah – 10 mb1/d = = = Haditha – Anbar – 16 mb1/d Total- 886 mb1/d mba under construction

3 Operating Capacity The average operating capacity is in the 540 – 600 mb1/d. The short fall in refining capacity is due to - Shortage in delivery of crude oil - Frequent stoppages due to operational problems - Accumulation of fuel oil or Naphtha in small refineries.

4 Main Projects in Existing Refineries
- 3 Ismerisation Units at Baiji , Doura & Basrah – under construction. -2 Gasoline Reformers at Doura & Basrah- Procurement & Construction Phases. - Fcc unit at Basrah –FEED phase. - Fcc unit at Doura–FEED phase. - Fcc unit at Baiji – Feasibility Completed. -2Gas Oil Desulphurisation Units at Basrah & Doura Bidding Stage . -3 small Gasoline Reformer units at Najaf ,Samawa& Nasiriyah- Engineering phase. - Power Generation Units at Doura & Baiji – under construction

5 NEW REFINERIES There are five new grass root refineries planned for the next two decades .They are :- 1- Karbala Refinery 2- Maissan Refinery 3- Nassiriya Refinery 4- Kirkuk Refinery 5- Ninewa Refinery

6 SITE INFORMATION: Kerbala Refinery is located about (110) KM South west Of Baghdad. Area : 4 X 3 Km2 Coordinate U.T.M. : N : E :

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8 Karbala Refinery Process Units Licensors
Unit name Basic Design by Technip Crude and Vacuum Distillation UOP Naphtha Hydrotreating Isomerization Catalytic Reforming Axens Kerosene Hydrodesulfurization Diesel Hydrodesulfurization VGO Hydrotreating Fluid Catalytic Cracking Poly Naphtha Poerner Asphalt Blowing LPG Production Haldor Topsoe Hydrogen Production Unit – Train 1 & 2 Gas Sweetening and Amine Regeneration Sour Water Stripper KTI Sulphur Recovery – Train 1 & 2 Tail Gas Treatment

9 Products Specification will be according to EURO-4 as minimum required.
Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .

10 Expected Product Quantities :
Th.M3/SD PRODUCTS 160 T/SD LPG 8.750 GASOLINE 3.000 ATK/KEROSENE 3.85 DIESEL HEAVY DIESEL 3.7 FUEL OIL 1000 T/SD ASPHALT 175 T/SD SULPHUR 100 MW ELECTRICITY There is a possibility of increasing the capacity to 200mb/d as requested by an investor who is considering this project

11 SITE INFORMATION: Maissan Refinery is located about (400) KM South Of Baghdad. Area :( 2 X 3) Km2 Coordinate U.T.M. : N : E :

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13 Missan Refinery Process Units Licensors
Unit name KBR Fluid Catalytic Cracking –Unit 190 Vacuum Residue Solvent De- asphalting ((ROSE)) –Unit 190 POERNER Blown Asphalt –Unit 250 AXENS Naphtha Hydrodesulphurization –Unit 120 Continuous Catalytic Reformer –Unit 130 Vacuum Gas Oil Hydro cracker–Unit 180 De-Asphalted Oil Hydrdesulphurisation –Unit 240 UOP Limited C5 & C6 Isomerisation Process –Unit 140 C4 Isomerisation Process –Unit 270 Saturated LPG Treatment ((SULFREX)) –Unit 155 Unsaturated LPG Treatment ((SULFREX)) –Unit 210 HALDOR TOPSOE Kerosene Hydrodesulphurisation –Unit 160 Light Gas Oil Hydrodesulphurisation –Unit 170

14 Missan Refinery Process Units Licensors
Unit name HALDOR TOPSOE Hydrogen Production –Unit 280 E.I du Pont C 3/ C4 Alkylation –Unit 260 Lurgi Sulphur Recovery Unit

15 Products Specification will be according to EURO-4 as minimum required.
Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .

16 Expected Product Quantities :
Th.M3/SD PRODUCTS 250 T/SD LPG 9.000 GASOLINE 2.650 KEROSENE / ATK 7.650 DIESEL 0.8 HEAVY DIESEL 0.432 FUEL OIL 490 T/SD ASPHALT 490 T/SD SULPHUR 500 MW ELECTRICITY

17 SITE INFORMATION: Al-Nassiriya Refinery is located about (400) KM South Of Baghdad. Refinery Area  5.6 Km2 Coordinates U.T.M. : N : E :

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19 Nassiryah Refinery Process Units Licensors
Unit name UOP Saturated LPG Treater Units Naphtha Hydrotreating Units Light Naphtha Isomerisation Units Continuous Catalytic Reforming Units Vacuum Gas oil Hydrotreating Fluidised Catalytice Cracking Unit Unsaturated Gas Plant FCC Unsaturated LPG Treating Unit Full Range Catalytic Naphtha Treating Unit Heavy Catalytic Naphtha Hydrodesulphurisation Unit

20 Nassiryah Refinery Process Units Licensors
Unit name UOP Full Range Catalytic Naphtha Treating Unit Heavy Catalytic Naphtha Hydrodesulphurisation Unit Axens C4 Isomerisation Unit DuPont(Stratco) H2so4 Alkylation Unit Sulphuric Acid Regeneration Unit CLG Hydrocracker Unit Tecnimont KT Hydrogen Production Units Sulphur Recovery & Tail Gas Treating Units Poerner Bitumen Blowing Unit Kerosene Hydrotreater Units Gaoil Hydrotreater Units Residue Hydrocracker Units SGS Flue Gas Desulphurisation Unit

21 Products Specification will be according to EURO-4 as minimum required.
Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .

22 Expected Product Quantities :
Th.M3 /D PRODUCTS 1200 T/D LPG 14.000 GASOLINE 7.000 KEROSENE /ATK 12.000 DIESEL 4.000 HEAVY DIESEL 6.500 REFINERY FUEL OIL T/D ASPHALT SULPHUR MW ELECTRICITY

23 SITE INFORMATION: Kirkuk Refinery is located about (300) KM North Of Baghdad. Area :( 2 X 3) Km2 Coordinate U.T.M. : N : E :

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25 Kirkuk Refinery Process Units Licensors
Unit name Shell Global Light Gas Hydrodesulphurisation – Unit 170 Kerosene Hydrodesulphurisation –Unit 160 Vacuum Gas Oil Hydro cracker–Unit 180 HALDOR TOPSOE Hydrogen Production –Unit 280 Poerner Blown Asphalt – Unit 250 UOP Limited Fluid Catalytic Cracking- Unit-190 Naphtha Hydeotreating - Unit 120 C4 Isomerisation Process –Unit 270 CCR Platforming & CH LORSORB- Unit 130 C5 & C6 Isomerisation –Unit 140 Merichem Saturated LPG Treatment –Unit 155 Unsaturated LPG Treatment –Unit 210 De Pont Alkylation & ACID Regeneration –Unit 260 Lurgi Sulphur Recovery - Unit 292

26 Products Specification will be according to EURO-4 as minimum required.
Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .

27 Expected Product Quantities :
Th.M3 /SD PRODUCTS 225 T/SD LPG 10.250 GASOLINE 3.450 KEROSENE /ATK 6.150 DIESEL 0.8 HEAVY DIESEL 0.265 FUEL OIL 490 T/SD ASPHALT 292 T/SD SULPHUR 400 MW ELECTRICITY

28 Ninewa Refinery Ninewa Refinery is located in the oilfields of Qayarah & Najma – Ninewa Governorate . It’s a project proposed by an investor to process the ultra heavy crude of these fields .The project was adopted by the Ministry since it will resolve the problem of transportation of the said crude. The timing of the project shall follow the time schedule for the development of the fields. The project is still in the initial stage. The preliminary capacity is 150mb/d . A power station is planned to utilize the heavy products of the refinery.

29 Main Features of Law Number 64/2007 for Investment in Refineries
1- Ministry of Oil to supply the refinery with crude oil for a period of 50 years at (FOB) price with discount of 5% provided that the discount will be between 4 & 8 USD . 2- Ministry can adopt contracts in any internationally recognized form of investment including participation with no more than 25% of the investment . 3- The investor has the right to sell the products, at international prices prevailing in the area, inside Iraq or to export the same outside Iraq. The Ministry shall have the first option to buy. 4- The investor has the right to build and operate petrol stations inside Iraq to market his own products. 5- Ministry of Finance shall allocate a suitable piece of land to the investor on lease basis for a period of 50 years subject to extension. 6- The project shall enjoy the incentive of General Investment Law 13 /2006 which include tax holiday for 10 years.


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