1. ABB standard drive Enhanced ACS550

2. ACS550, Standard Drive ABB Standard Drive
Part of the family - The ABB Drive
Reliable quality product
Global support
Convenient with all the aspects
Simple selection
Excellence in connectivity
Intuitive drive
All inside as standard
Proven Performance
This slide is only the content of the presentation. “Convenient in all the aspects” is explained later on

3. ACS550, Standard Drive Complete power range 0.75 - 355 kW, 1 - 500 HP
3 phase 230 V (up to 75 kW) and 400 V series
IP21 / UL Type 1
IP54 / UL Type 12 (R1-R6 only)
0,75 to 5,5 kW
up to 11 kW
up to 22 kW
up to 45 kW
up to 55 kW
up to 132 kW
up to 160 kW
up to 355 kW

4. ACS550, Standard Drive Installation
Mounting options
Wall
Side-by-Side
Flange
Mounting options
Free standing
Side-by side

5. Convenience with all the aspects
Selection
Connectivity
Performance
Animation for the topics of the presentation. Explain the following to the audience:
Selection
Type code includes output current and input voltage -> easy selection
Connectivity
Excellent connectivity via the extensive IO and fieldbuses
Intuitive
Intuitive control panel (assistant panel) with assistants, real time clock, help and most essential manual information
All inside
Drive includes input choke, EMC filter, braking chopper (R1 and R2) as standard. Relay extension and fieldbus options fit inside as well.
Performance
Independent third party test (Siegen University) proves the good performance of 550 compared to the competition
Topics are also action buttons to view only the slides of single topic. Use the back button of the last slide of the topic to get back to this slide.
Intuitive
All inside

6. Relay Output Extension
ACS550 – Selection
Type code shows output current and input voltage
Control options can be ordered using plus codes or as separate option kits
ACS A9- 4+L511+K451
Input Voltage
380 to 480 V
Relay Output Extension
+L511
Output Current
6.9 A
DeviceNet Adapter
+K451

7. ACS550 – Selection ACS550 ratings
Two ratings – one for normal use with 110% overload and one for heavy duty with 150% overload
Overload cycles can be explained by using the text link. When using that use also the back button after the second load curve slide.

8. ACS550 – Selection R1 R2 R3 R4 Dimensions are in [mm] 369 469 583 689
212
125
222
125
231
203
262
203
Dimensions are in [mm]

9. ACS550 – Selection R8 R7 R5 R6 Dimensions are in [mm] 739 880 1507
2024
286
265
400
300
520
250
617
Dimensions are in [mm]
347

10. ACS550 - Connectivity
Easy connection to factory automation systems through multiple I/Os and plug-in options
Extensive I/O
2 x AI
2 x AO
6 x DI
3 x RO
Inbuilt Modbus
Plug-in Fieldbus Modules
Relay Output
Extension (3 x RO)

11. ACS550 - Connectivity
IO is galvanic isolated as groups
AI / AO DI RO

12. ACS550 - Connectivity
550 supports the new parameterization tool FlashDrop
For selecting and setting parameters
Parameter set for non-connected drive
In warehouse or during mechanical installation
Possibility to hide selected parameters
Machine protection
Only essential parameters are shown
FlashDrop connection behind the control panel - protection class will remain

13. ACS550 - Connectivity
All FBs are either embedded or mechanically installed inside the drive
Modbus is the embedded fieldbus
ACS 800 type Fieldbus modules are used to provide remaining FBs
Available fieldbuses:
PROFIBUS
DeviceNet
LonWorks
ControlNet
CANopen
Ethernet (Modbus TCP & Ethernet/IP)
Ethernet Modbus TCP means that there is no website service in the module and it cannot be used through internet. Ethernet module connects the drive to control system through local ethernet network.

14. Assistant control panel functions
ACS550 - Intuitive
Assistant control panel functions
Run the assistants in conjunction with drive software
Has help button giving manual information
List of changed parameters
Real time clock
Fault Logger
15 languages supported in one panel
Part of user’s manual built into the assistant control panel.
This idea is widely used in other equipment. Reduces the need to read the manual and makes the product easier to use.
Changed parameter list
List of changed parameters tells eg service person all the parameters that have been changed after selecting the macro at a glance.
Real time clock built into the assistant control panel.
Providing Real Time Clock in a control panel is a new idea that makes it possible to use eg timed functions
Fault Logger
Fault logger is explained later on in the presentation
15 supported languages:
English UK, English AM, German, Italian, Spanish, Portuguese, Dutch, French, Danish, Finnish, Swedish, Russian, Polish, Turkish, Czech

15. ACS550 - Intuitive Basic control panel 7 segment display
Implement panel protocol to display and modify parameters
Upload or download capabilities
Backlight

16. ACS550 - Intuitive Buttons of the Assistant control panel:
Soft key 1 function
Soft key 2 Function
Soft key 1
Soft key 2
Loc / Rem mode
Help button
Stop button
Start button
Up and down buttons (to change parameters and their values)

17. ACS550 - Intuitive Assistants in the panel
Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list.
Maintenance assistant can set the drive a criteria to insert preventive maintenance.
Timer Assistant helps in using timed functions
Serial Communication Assistant for making fieldbus setup simple and easy
PID Assistant for feedback scaling and setting
Drive Optimizer to optimize the drive in different aspects
Noise
Efficiency
Motor control performance
Maintenance assistant
Selectable maintenance criteria:
kWh
running hours
motor rotation (Mrev = Mega revolutions)
Diagnostic assistant
Monitors : DC - bus voltage, speed, current, change of speed,…
e.g.: high DC - bus voltage and decelerating and power flow is from motor to drive – Panel suggests : “use brake resistors or increase deceleration ramp time”

18. ACS550 - Intuitive Fault Logger (Assistant panel only)
Easy way to find out
What happened
When happened
Tells drive status at the point of time the fault occurred
Frequency, speed, torque, current, voltage etc…
Example: Panel Loss – fault 10
Panel tells the operator to “check: comm lines and connections, parameter 3002, parameters in groups 10 and 11”
Fault Logger is accessible from the main menu
Example explains how simple it is to correct the fault situation with 550 fault logger. This message comes visible by pressing diag sw button in the panel

19. ACS550 - Intuitive Fault Logger is accessible from the main menu
Example explains how simple it is to correct the fault situation with 550 fault logger. This message comes visible by pressing diag sw button in the panel

20. ACS550 - Intuitive DriveWindow Light 2 For commissioning the drive
Possibility to monitor the drive
Assistant to create direct configuration of the drive
Remains compatible to other Low Voltage AC Drive products

21. ACS550 - All inside The old way to do it... …And ACS550 Built-in:
Braking chopper
The ACS 550 series is designed to fit all needed options and combinations inside the drive. This makes the installation fast and easy.
Most of our competition must add external options for:
Choke
RFI filter
Braking chopper
Option modules
input choke
Built-in:
RFI filter, input choke, braking chopper (R1&R2), Modbus
(other fieldbuses as internal plug-in options)
EMC filter

22. Assistant control panel
ACS550 - All inside
ACS550 internal options
Assistant control panel
(as standard)
Basic control panel
Relay Output
Extension Module
Plug-in Fieldbus

23. ACS550 – All inside EMC filter
Cable lengths for 1st environment 75 – 300 m
Cable lengths for 2nd environment 100 – 300 m
Detailed table on cable lengths available
EMC environment explanation
A detailed table of EMC cable length limits can be shown by clicking the text link in case this is asked from the audience
EMC environments can be explained by the other link to EMC environment explanation.
In case of using these links use also the back buttons in the explanation slides

24. ACS550 – All inside
New way to suppress harmonics caused by the inverter “swinging choke”
At partial load the swinging choke reactance increases
THD reduction up to 24.2% compared to traditional choke
ACS550 includes the step gap version drawn with the pink line

25. ACS550 – All inside “Swinging Choke”
Designed to reduce harmonics at full and partial loads
Perfect for Variable Torque Centrifugal Loads
The patent pending swinging choke provides unique harmonic reduction advantages compared to conventional choke

26. ACS550 – Performance Sensorless vector control
Up to 12 kHz switching frequency at reduced current for R1-R4
Automatic noise reduction
Switching frequency goes up when load decreases
Noise smoothing function
Motor thermistor input (both PT 100 and PTC)
Two independent PIDs
On - Off controlled cooling fan
Scalar control varies voltage and frequency whereas vector control varies torque indirectly (current – flux) resulting better torque response
12 kHz is available only in scalar control mode. Current derating for 8 kHz is 20% and for 12 kHz 35%.
User can define whether switching frequency or current will be decreased if the load limit is met. When load is decreasing the same unit will be increased again.
Noise smoothing function continuously varies the switching frequency around the set value reducing the audible noise
Second PID (PID2) can be used for setting outputs of the drive to control eg valve or for trimming or fine tuning the speed of the drive. It could be called external PID.
Cooling fan is controlled according to modulation – fan operates when drive modulates – not available in range

27. Step load response (Dynamic accuracy)
ACS550 – Performance
Scalar control for easy start-up and multi-motor applications
Sensorless Vector providing very good performance
Step load response (Dynamic accuracy)
Vector Control
0.9
0.8
0.7
0.6
ACS550
0.5
Stiffness [%s]
Dynamic accuracy measures two values after the torque impact. Time to recover from the speed drop and the speed lost in the impact in %. These values total %s as a unit to be reported. The smaller the value the better the dynamic accuracy is.
Competitor A
0.4
Competitor B
0.3
0.2
0.1
150
750
1500
Speed [rpm]

28. Convenience with all the aspects
Selection
Connectivity
Performance
A summary slide
Intuitive
All inside

30. ACS550, Standard Drive Normal use Heavy duty use
use with 110% load ability for 1 minute every 10 minutes
1 minute
110 %
100 %
Iout
Time In
Heavy duty use
use with 150% load ability for 1 minute every 10 minutes
1 minute
150 %
100 %
Iout
Time
Ihd

31. ACS550, Standard Drive Maximum load ability
use with 180% load ability for 2 seconds every minute
2 seconds
180 %
100 %
Iout
Time
Ihd

32. ACS550 – All inside
Operational cable length defines the drive ability to control the motor meeting the specification. Du/dt filter makes it possible to lenthen the cable by appr 1,5 times. Sinus filter makes it possible to lengthen the cable even more keeping in mind the voltage drop and the EMC emissions (where applicable).

33. ACS550 Engineering EMC Medium voltage network C3, C4 (2nd Environment)
PDS
(emitter)
Equipment
(victim)
Point of measurement
for conducted emission
Point of measurement for radiated emission
10 m
Public low-voltage network
Boundary of
installation
Industrial low-voltage network
C3, C4 (2nd Environment)
C1, C2 (1st Environment)
Propagation of conducted emissions
EMC