1. CO2 progress and issues on the control system Lukasz Zwalinski – PH/DT 28.09.2009

2. Requirements for test stand: 30 Analog Inputs 5 Analog Outputs 6 Digital Inputs 5 Digital Outputs SCADA system with long term logging Requirements for thermosiphon L.Zwalinski – PH/DT CO2 test stand control system 7.10.2009 1

3. UNICOS - UNified Industrial COntrol System UNICOS environment supports all three control system layers: supervision (SCADA: PVSS) control (PLC: Siemens S7 and Schneider) field layer The package of programming tools includes: baseline library (with modular PID algorithm) code generator skeleton templates and example of objects list Object definitions provided by UNICOS are split into: I/O Objects (Digital Input, Digital Output, Analog Input) Field Objects (OnOff, Analog, Controller, etc.) Process Control Objects (PCO). SCADA Servers Ethernet Network & TCPIP communication services PLC Process Control PLC Process Control & Field interface Operator Consoles Fieldbus Networks control system connection to the process directly or through field-buses Industrial Field layer Industrial Supervision Layer Interface to operators (Monitoring & Command emission) Real time DB & Archiving Control Logic Actions Industrial Control layer 2 L.Zwalinski – PH/DT CO2 test stand control system 7.10.2009

4. UNICOS user interface 3 L.Zwalinski – PH/DT CO2 test stand control system 7.10.2009

5. UNICOS – how does it work SCADA server Logic Generator Instance Generator Specyfication SIEMENS PLC UNICOS project creation: 1 – Exel specyfication preparation 2 – PLC hardware configuration 3 – PLC & PVSS instance generation 4 – Process logic programation 5 – Code compilation 6 – Loading to PLC 7 – Commisionig & operation 4 All generated files will be kept in Subversion Version Control (SVN) service. L.Zwalinski – PH/DT CO2 test stand control system 7.10.2009

6. Selected equipement – SIEMENS 5 Equipment typeEquipment Ref.Qty SIMATIC S7-300, RAIL L=480MM6ES7390-1AE80-0AA02 Power Supply6ES7307-1EA00-0AA01 CPU 317-2 PN/DP6ES7317-2EK13-0AB01 SIMATIC S7, MICRO MEMORY CARD6ES7953-8LL20-0AA01 Analog Input Card (8* 4-20mA)6ES7331-7KF02-0AB05 Analog Output Card (8* 4-20mA)6ES7332-5HF00-0AB01 Digital IN/Out Card 16 DI AND 16 DO, 24V DC, 0.5A6ES7323-1BL00-0AA01 L.Zwalinski – PH/DT CO2 test stand control system 7.10.2009 Available channel number free channels number spare card 4010Yes 83No 1611No 1612No Ethernet (TN)

7. There will be ? option modes driven by allowance table Plant operation 6 System Stopped Warm StopStand ByCool downRunCold Stop Option mode 1Option mode 3Option mode 2Option mode 5Option mode 4 L.Zwalinski – PH/DT CO2 test stand control system 7.10.2009

8. Siemens: (first estimation) cost estimated 13.5k chf ~ 9k € - cost of electrical work is not included - PVSS data server in CCC not included (3267€) - racks and mechanics is not included (6000€) Sources: - prices from orders in TE/CRG/CE Section – Marco Pezzetti - http://ab-project-unicos.web.cern.ch/ab-project-unicos/ - detail costing.xls is placed on project work space - Siemens online ordering systemhttp://ab-project-unicos.web.cern.ch/ab-project-unicos/detail costing.xls is placed on project work spaceSiemens online ordering system Cost summary 7 L.Zwalinski – PH/DT CO2 test stand control system 7.10.2009