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200 300 400 500 100 200 300 400 500 100 200 300 400 500 100 200 300 400 500 100 200 300 400 500 100 CI Basics Super Sponsor DMAIC The Value Stream 6σ6σ
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Anything the customer is willing to pay for with their time or money
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What is Value?
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In general, this set of CI tools is more statistically based
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What is Six Sigma?
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Anything that does not meet the customer’s expectation
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What is a defect?
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CI toolbox with tools to remove obstacles to the flow of material and information
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What is Lean?
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The five step workplace organization method
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What is 5S?
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Processes that include steps where value is created
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What is the Value Stream
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The DMAIC phase where a charter is written
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What is Define?
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CTQ’s or CTQC’s
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What are Critical to Quality Characteristics?
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A clear, unambiguous, description expressed in objective, measureable terms
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What is an Operational Definition?
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Asking “Why” five times is used in this DMAIC phase
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What is the Analyze phase?
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What DMAIC stands for
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What is Define, Measure, Analyze, Improve & Control?
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We develop a charter in this phase
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What is the Define phase?
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Analytical tools are used in this phase to dissect the root cause of process variability and separate the vital few inputs from the trivial many
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What is the Analyze phase?
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This phase turns analysis into action
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What is the Improve phase?
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This phase verifies the results and consolidates the gains
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What is the Control phase?
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A high level map that breaks a process down into five categories
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What is a SIPOC map?
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These maps are data rich and include process time and lead time as critical metrics
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What are Value Stream Maps?
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This map type shows the many actors and handoffs in a process
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What is a Functional or Swim- lane map?
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This form of waste is idle time created when people wait for people, people wait for machines, and machines wait for people
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What is the waste of waiting?
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This form of waste is any excess movement of people or machine needed to produce goods or services just in time
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What is the waste of motion?
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This is the primary purpose of Six Sigma
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What is reduce variation and defects?
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On a Cause and Effect diagram, the “x” represents these
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What are process inputs?
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When a process is operating at a six sigma level, it experiences no more than this number of defects
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What is 3.4 defects per million opportunities?
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Sharing best practices and lessons learned is a critical part of this DMAIC phase
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What is the Control phase?
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DPMO means this
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What is defects per million opportunities?
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