1. FAA Repair Station #VTVR906K EASA #145.4178

2. Website: www.atechturbine.com
Facility
21,000 Square Feet
1 St. Mark Street
Auburn, MA 01501
Tel. (508)
Toll-Free USA (888)
Fax (508)
Website:

3. Corporate Facts Total facility size (2 locations): 40,000 sq. ft.
15,000 sq. ft. expansion completed 2008
Total Workforce: Approx. 50 Employees
Annual Revenue: $17+ Million (2009)
Non-Union, 1.5 Shifts, 6 days
Two-time New England Small Business Subcontractor of the Year
Defense Supply Center Gold Award since 2005
Three-time Pratt & Whitney MBE Small Business Subcontractor of the Year
UTC Diverse Supplier Excellence Award 2009

4. Personnel
25 employees
Over 125 combined years of experience in component repair
Majority of our machine operators and inspectors hold Air Repairmen Certificates
Inspectors and Quality Manager hold A&P Certificates

5. Key Personnel President – Amar Kapur General Manager – Jay Kapur
Financial Manager – Rita Kapur
Engineering & Quality Manager – Thomas Young
Chief Inspector – David Stelmach
Customer Support – Brad Parks
Production Manager – David Sampson

6. Company History Founded 1990 in Worcester, MA
Sold in 1999 to Bearing Inspection, Inc.
Moved to state-of-the-art facility in 2002
Acquired in March, 2003 by Aimco, Inc.
Aimco started in 1973 by Amar & Ani Kapur from 3rd Floor Apartment and Garage in Worcester, MA
Achieved ISO 9001:2000 and AS9110 Registration in 2009

7. Corporate Structure
Aimco, Inc.

8. Aimtek, Inc.
Welding Products
Brazing Alloys
Bulk & Cylinder Gases
Two-time U.S. Small Business Administration’s New England Small Business Subcontractor of the Year
Primary Industries Served – Aerospace, Power Generation, Defense, Semiconductor, Manufacturing
Major Customers – Pratt & Whitney, Boeing, Raytheon, Northrop Grumman, General Dynamics, Rolls Royce, U.S. Government

9. Internal Processes Weld Wire Processing Brazing Alloy Manufacturing
Straightening & Cutting
Precision Layer Wound Spooling
Color Coding, Flag Tagging
Argon Packaging
Ultrasonic Cleaning
Brazing Alloy Manufacturing
Braze Rings
Braze Powder, Paste
Other Preforms

10. Vendor Managed Inventory (VMI) Solutions
Transactions automatically recorded and monitored by Aimtek
Configurable shelving to accommodate different size items
Lot number and expiration date tracking and notification
Utilizes passive RFID technology and Gen2 passive tags (reusable)
Durable 16 gauge steel construction, made in U.S.A.
170+ Standard reports available
Track materials directly to work orders, cost centers, department, etc.

11. Bay State Surface Technologies, Inc.
Thermal Spray Technologies
Developed Original PlasmaGun™ in Conjunction with NASA in 1964
Full-line Manufacturer of Thermal Spray Equipment and Materials.
Primary Industries Served - Aerospace, Petrochemical, Pulp/Paper, Defense, Automotive, Industrial
Major Customers – US Navy, Pratt & Whitney, DuPont, Goodrich

12. Bay State Surface Technologies, Inc.
Turn-Key Thermal Spray Cells
Plasma, Twin-Wire Arc, and Cold Spray
Robotic Integration, Automation
Powder and Wire consumables

13. Atech Turbine Components, Inc.
Hot section component repair
Non-rotating components
Services over 300 customers in over 20 countries worldwide
Quick turn times
Large rotable pool
AOG support

14. Engine Capabilities
PT6
JT15D
PW100
PW150
PW200
PW300
PW500
PW901

15. Processes

16. Welding Manual GTAW (TIG) Welding Cells
                                                                               
                                                                        
Manual GTAW (TIG) Welding Cells
75 KVA Resistance Welder with Microprocessor Control
Automatic (GTAW) TIG Welding Cell

17. Plasma Spray Two 7-axis Robotic Plasma Spray Cells
                                                                          
                                                                               
Two 7-axis Robotic Plasma Spray Cells
Manual Plasma Spray Cell

18. Machining Horizontal CNC Lathe
                                                                                      
Horizontal CNC Lathe
Vertical & Horizontal CNC Milling Center
Six Horizontal Lathes, up to 24” capacity
Four Bridgeport variable speed Mills
Precision Surface Grinder

19. Inspection
Coordinate Measuring Machine (CMM) with up to .0001” accuracy
In-house certified Fluorescent Penetrant Inspection (FPI) SPOP 82

20. Cleaning SPOP 301 & 308 Chemical Stripping
Abrasive Grit Blast, SPOP 218
Wet Cleaning, SPOP 209
Ultrasonic Cleaning

21. Precision Finishing Eight fully equipped precision finishing booths
                                                                  
Eight fully equipped precision finishing booths
Capabilities include Grinding, Blending, Cold-Working

22. Outside Vendor Processes
Heat Treating
Electron Beam Welding
X-Ray Inspection
Proprietary Coatings, such as Sermalloy J
Nickel Plating
Magnetic Particle Inspection
Water-Jet Stripping

23. In-house Engineering Overhaul Manual-approved repairs
Specialized Repairs (P&WC SRR):
PT6A-27 SED Partial Dome Replacement
PT6A-60 Inner & Outer Liner TDF Modification
PT6A-60 Fuel Nozzle Sleeve Repair
PT6A-60 Outer Combustion Liner LED Replacement
TBC per CPW385
TBC per CPW672 (pending)
JT15D Combustion Liner – All schemes
PW100 Outer Combustion Liner
PW100 Small Exit Duct – All schemes
PW545 Turbine Support Case Service Bulletins
OEM and FAA approved Repair Schemes

24. P&WC PT6A, PT6T Capabilities
#2 & #3 Bearing Cover & Assemblies
#3-4 Bearing Support
Inlet Housing
Impeller Housing
Combustion Liner
Large & Small Exit Duct
CT Shroud Housing / PT Shaft Housing
PT Stator Housing
Exhaust Duct
Accessory Gearbox Housing
Lock Plate
P.T. Shroud
P.T. Shroud Housing
Service Bulletin Incorporation
P&WC Approved Repair Schemes
In-house Engineering Analysis & Repair Development

25. P&WC JT15D Capabilities #4 Bearing Covers & Assemblies
Series 1-5 Combustion Liners
Exhaust Duct
Large Exit Duct
Small Exit Duct
Low Pressure Turbine Stator Support
H.P. Turbine Air Seal
Front Inner Bypass Duct Assemblies
Rear Inner Bypass Duct Assemblies
Service Bulletin Incorporation
P&WC Approved Repair Schemes
In-house Engineering Analysis & Repair Development

26. P&WC PW 100 Capabilities Small Exit Duct
Vane Ring Outer Support Housing
Inner & Outer Combustion Liner
Low Pressure Turbine Housing Assembly
L.P. Turbine Seal Housing
Vane Ring Front Inner Support Housing
H.P. Impeller Air Seal Housing
Bearing Housing / Cover
Turbine Case Assembly
Intermediate Case Assembly
Service Bulletin Incorporation
P&WC Approved Repair Schemes
In-house Engineering Analysis & Repair Development

27. P&WC PW 150 Capabilities Small Exit Duct
Vane Ring Outer Support Housing
Inner & Outer Combustion Liner
Low Pressure Turbine Housing Assembly
L.P. Turbine Seal Housing
Vane Ring Front Inner Support Housing
H.P. Impeller Air Seal Housing
Bearing Housing / Cover
Turbine Case Assembly
Intermediate Case Assembly
Service Bulletin Incorporation
P&WC Approved Repair Schemes
In-house Engineering Analysis & Repair Development

28. P&WC PW200 Capabilities Inner Combustion Liner Outer Combustion Liner
Vane Ring Lock Plate
#5 Bearing External Heat Shield
Compressor Turbine Baffle Housing
Turbine Support Case
Turbine Exhaust Nozzle
Service Bulletin Incorporation
P&WC Approved Repair Schemes
In-house Engineering Analysis & Repair Development

29. P&WC PW300 & PW500 Capabilities
Small Exit Duct
Vane Ring Outer Support Housing
Inner & Outer Combustion Liner
Low Pressure Turbine Housing Assembly
L.P. Turbine Seal Housing
Vane Ring Front Inner Support Housing
H.P. Impeller Air Seal Housing
H.P. Inner Baffle Assembly
Bearing Housing / Cover
Turbine Case Assembly
Intermediate Case Assembly
Service Bulletin Incorporation
P&WC Approved Repair Schemes
In-house Engineering Analysis & Repair Development

30. Hamilton Sundstrand PW901 Capabilities
Combustion Liners
High Turbine Air Seal
High Turbine Stator Retaining Ring
Exhaust Duct Support
Exhaust Duct Attenuator Assembly
Outer Exhaust Duct Attenuator Assembly
Muffler Plug Assembly
Service Bulletin Incorporation
P&WC Approved Repair Schemes
In-house Engineering Analysis & Repair Development

31. New Repair Capabilities
PT6A-27 Small Exit Duct Partial Dome Replacement
PW150 Small Exit Duct and other components
TBC per CPW672 (pending)
PW300 H.P. Inner Baffle
PW901 Components
PT6A C.T. Shroud Housing Retaining Ring Replacement
PT6A C.T. Shroud Housing Rear Section Replacements

32. UTC Supplier Gold Program
Supplier Gold Certification Process Initiated
2009 UTC Diverse Supplier Excellence Award
ACE program with specific goals and targets

33. Future Expansion
Increasing in-house capabilities to improve turn times, i.e. Heat Treating, EB Welding
New Processes – Cold Spray, Brazing, Laser Drilling
Build international network of industry partners.
Expand rotable pool through partnering with customers.
Expand repair capabilities into additional OEM engine models and Military engines
Acquisition within industry

34. Additional Capabilities
Please visit our website for more Information