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April 26th 2013 Frank-PTI Laboratory Refiner LR 40 Type Voith
ELOF HANSSON TECHNOLOGY DAYS April 26th Frank-PTI Laboratory Refiner LR 40 Type Voith Gunnar Lindblad
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Laboratory Refiner LR40 Laboratory Refiner LR1
VPR Chapter 09 No 0653 Ed 01
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Laborrefiner LR40: System
Water Pulp VPR Chapter 09 No 3475 Ed 01 You can see the test stand in the top corner. the furnish is desintegrated in the pulper fed by mohno-pump to the refiner recirculated to chest depending on energy input sampling will be started sample amount will be taken into account. process runs full automatically. a short view to the table Mono- Pump Pulper Refiner Sampling position with balance
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Laborrefiner LR40: Versuchsstand
1 User interface 2 2. Pulper 3 3. Sampling Point 4 4. Electrical cabinet 5. Refiner 5 VPR Chapter 09 No 3478 Ed 01 As required for research purposes there are a lot of fillings avaialble
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Laboratory Refiner: Refiner segments
VPR Chapter 09 No 2052 Ed 01 5 sec
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Laboratory Refiner LR40 Technical Data Noice level
Dimension and weight Floor Unit Control cabinet Connections Pulp Consistency Balance range Max. 6 Samples < 76dBA BxTxH: 2,37 x 0,9 x 1,8m Weight: 1300kg BxTxH: 1,2 x 0,6 x 2,0m Weight: 360kg 400V / 50Hz Compressed Air > 3 bar Fresh water 3 - 5,5 % g otro (Total test volume 12l) VPR Chapter 09 No 0652 Ed 03
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Laboratory Refiner LR40 Application
• grinding of primary and secondary fibers • Delivery and quality control • Research and Development Features • Table Model • Modular design allows use of disks and cone segments • Easy and quick segment changes • Very simple, menu-driven operation • Fully automatic sampling • High accuracy • Excellent repeatability • Evaluation of all data through an integrated computer • Operation and control based on parameters and measurements, which are also used in the industrial process VPR Chapter 09 No 0653 Ed 01
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Laboratory Refiner LR 40 - Photos
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Laboratory Refiner LR 40 – without front cover
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LR 40 User interface Front view Inside view
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LR40 – Torque measurment
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Sampling – Valve assembly
Back pressure valve Sample valve Turntable Drain valve
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Sampling - Balance Balance loadcell Turntable Turntable Light sensor
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LR40 – Distribution box on the table and solenoid valves
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LR40 – Segment change Spindle Stator
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LR40 – Cabinet and cableing in the table
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Cable, with direct entry to the cabinet
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Technology
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Reproducibility with LR-1 freeness measurements
Bleached Sulfate Pulp from Pine Freeness value [SR Laboratory Refiner LR-1 1 trial 2 trial 3 trial Energy
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Repeatability with the LR-1 strengths
Burst Index [kPam2/g] Tear Index [mNm2/g] SR value {SR] Tear resistance [Nm/g] Bleached Sulfate Pulp from Pine 2,1 J/m 1 trial 2 trial 3 trial
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Comparison between LR-1 and the PFI Mill
Tear Index [mNm2/g] Burst Index [kPam2/g] SR value {SR] Tear resistance [Nm/g] Laboratory refiner LR-1 PFI-Mill Bleached Sulfate Pulp from Pine 2,1 J/m
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Comparison between LR-1 and a Double disk refiner
Strength Development Tear Index [mNm2/g] Burst Index [kPam2/g] SR value {SR] Tear resistance [Nm/g] Bleached Sulfate Pulp from Pine 2,1 J/m Laboratory refiner LR-1 Double Disk refiner DSR1
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Comparison with Industrial refining: Specific energy and Tear index
60 20 40 60 80 10 30 50 SR -Wert [SR] Reisslängenindex [mN/g] 50 SR- Wert [SR] Freeness value [SR 40 Tear Index [mNm2/g] 30 20 10 VPR Chapter 09 No 3511 Ed 01 At the left handside we see the SR-value as a function of net specific energy. The TwinFlo results are from the previous trials. the blue circles are the results with the LR40 There is a good correlation. the second diagram shows the Tensile index versus the SR-value. The lab refining has a slight better strength development, compared to industrial size. 100 200 300 400 Freeness value [SR Refiner Energy [kWh/t] Pulp: Acacia Laboratory Refiner TwinFlo
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Comparison with Industrial refining: Fiber length and spec. Volume
0.75 1.0 1.5 2.0 2.5 10 20 30 40 50 60 Freeness value [SR] Spec.. Volume [cm3/g] 0.70 0.65 Mean Fiber length [mm] 0.60 0.55 0.50 VPR Chapter 09 No 3512 Ed 01 even with the higher tensile the lab equipment creates shorter fibres at same freeness there is quite no influence to the development of bulk, painted against SR value. 10 20 30 40 50 60 Freeness value [SR] Pulp: Acacia Laboratory Refiner TwinFlo
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