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Presenter: Victor C. Tyler, P.E. Estimating and Bidding Strategies that Drive Best Practices
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Victor C. Tyler, P.E. President/ owner of Tyler Construction Engineers, P.C. Licensed Professional Engineer in state of Tennessee Author “How To Estimate Road Construction Accurately” Cost and Pricing Specialist Management consultant to the engineering & construction industry
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How Time In Construction is Spent Opportunities for improvement Planning makes actual installation more efficient Other activities such as site movement, material logistics, general non- productive time and rework is minimized 64% Installation 36% other activities
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The Average Construction Day DESCRIPTION %HOURS/DAY Study Plans3%0.24 Material Procurement3%0.24 Receiving & Storage3%0.24 Mobilization5%0.40 Site Movement5%0.40 Layout & Marking8%0.64 Actual Installation64%5.12 Cleanup3%0.24 Breaks – Non-Productive6%0.48 TOTAL DAY 100%8.00
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Look at 176 Man-hour Month Where can we improve? DESCRIPTION % HOURS/ MONTH Study Plans3%5.28 Material Procurement3%5.28 Receiving & Storage3%5.28 Mobilization5%8.80 Site Movement5%8.80 Layout & Marking8%14.08 Actual Installation64%112.64 Cleanup3%5.28 Breaks – Non- Productive 6%10.56 TOTAL MONTH 100%176.00 For one employee approximately 63 hours per month is spent on activities other than actual installation …. approximately 760 hours per year for that one employee.
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$45,619 per year If you have 4 full-time field employees paid at $15 per hour … That’s why I talk about productivity in the estimating processes for both field employees and equipment. Today’s Tip Use accurate rates and reduce idle time.
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Only _____ ______ are 100% Productive! Lunch Breaks
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8 Estimating Accurate Job Costs Bidding on Profitable Jobs Making Profits on Every Job Won
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Thus the top priority for the estimator is to estimating accurate job costs. The job of every estimator is to help his or her firm acquire profitable work.
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Strategy
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Tyler’s Cost Strategy 101 1. Organized and document data 2. Be detailed and factual 3. Base the estimate on historical data 4. Use a predictable, measurable and repeatable processes (use checklists, templates, software) 5. Always monitor your progress and make adjustments as required
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Tyler’s Cost Strategy 101 6. Know and understand your costs (Labor + Material + Equip + Subs + Job Site Overhead) 7. Make the estimate comparable to the P&L Statement (Revenue – Job Cost – Overhead = Profit) 8. Cost first,…then price (Price = Direct Costs + Overhead + Profit)
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Know Your … Direct Job Cost Material Labor Equipment Subcontractors Other direct cost
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Know Your … Job Site Overhead Costs (General Conditions) Labor Burden Indirect Labor Job Supervision Tools & Consumables Insurances Travel Other
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Cost First, then Price
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. Strategy
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Accounting is BORING!
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Bid Price Structure Contract Price Total Cost Direct Cost Labor Mat l. Jobsite OH Markup Work Item Cost Gen & Admin. Profit Markup Jobsite OH Subs Equip
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Estimate Summary The Estimator’s View Direct Costs …………………….. $$$ Direct Labor Equipment Materials Subcontractors General Conditions plus Labor Burden (%) plus Job Site Overhead (%) equals Total Direct Cost ……….. $$$ plus General & Administrative (%) plus Profit Rate (%) plus Bond Rate (%) equals T otal Contract Price ……… $$$ Company Income Statement The Accountant’s View Contract Revenues …………………… $$$ minus Direct Cost of Sales Direct Labor Equipment Materials Subcontractors Other Direct Costs minus Indirect Costs.……………… $$$ Labor Burden Benefits Indirect Expense equals Gross Profit ………………… $$$ minus General & Administrative Expenses equals Income (Loss) Before Taxes …… $$$
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Understanding Risk & Pricing Project A Project B Project C Labor Material Equipment Subcontractor Other $10,000 $20,000 $5,000 $169,000 $2,000 $50,000 $70,000 $7,000 $76,000 $3,000 $90,000 $20,000 $2,000 $4,000 Total$206,000 Overhead – 10%$20,600 Profit – 12%$24,720 $24.720 Total bid $251,320 Example from Book, “Managing a Construction Firm on just 24 hours a day”, by Matt Stevens
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Understanding Risk & Pricing Project A Project B Project C Labor Material Equipment Subcontractor Other $10,000 $20,000 $5,000 $169,000 $2,000 $50,000 $70,000 $7,000 $76,000 $3,000 $90,000 $20,000 $2,000 $4,000 Total $206,000 Dual Overhead Allocation Labor/Equipment – 15% Material/Subs/other –5% Office Overhead – 10% $4,500 $9,550 $20,600 $8,550 $7,450 $20,600 $16,500 $4,800 $20,600 Profit – 5% $12,033$12,130$12,395 Total bid $252,683$254,730$260,295 Example from Book, “Managing a Construction Firm on just 24 hours a day”, by Matt Stevens
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Margin vs. Markup Job Profit and Loss Statement Sales ……………. $ 700,000 Less COGS …... 507,000 Gross Profit ……. 193,000 Less OH ………..… 175,000 Net Profit..…….. 18,000 As a % of Sales 100 % 72 % 28 % 25 % 2.6 % Markup As a % of Direct Cost 138 % 100 % 38 % 34.5 % 3.6 %
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Basic Cost Summary % of Revenue Revenue $ 700,000 100.00 Labor 120,000 17.14 Material 300,000 42.86 Equipment 75,000 10.71 Subs 12,000 1.71 Overhead and Profit 193,000 27.58 Expanded Cost Summary % of Direct Costs Revenue$ 700,000136.72 % Direct Costs Labor 120,00023.44 Material 300,00058.59 Equipment 75,00014.64 Subs 12,0002.34 Other Cost5,0000.98 Total Direct$ 512,000100.00 Job Site OH Labor Burden$ 40,0007.81 Supervision 75,00014.65 Total Job Site$ 115,00022.46 Total Cost Input$ 627,000122.46 Gross Profit73,00014.26 Overhead55,00010.74 Profit $ 18,000 3.52
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Quick Study Example: Cost Multipliers You are preparing a bid for Project XYZ and have estimated the direct costs as follows: Direct Costs Labor - $ 75,000 Material - $150,000 Equipment - $ 75,000 Subcontractors - $ 50,000 Create an estimate summary utilizing the cost multipliers we calculated. Therefore, the estimate summary becomes: Direct Cost (labor, material, equipment, subcontractors)= $ 350,000.00 Labor Burden:$ 75,000 x (25.93 % )= 19,447.50 Job Overhead: $ 350,000 x (14.53 %)= 50,855.00 $ 420,302.50 Office Overhead: $ 420,302.50 x (7.81 %) = 32,825.63 Total Project Cost (without Profit) = $ 453,128.12
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Strategy to winning more profitable work. Position (Market) Project People Product / Service Price Production Profit
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Best Practices … Know Your Cost (Estimating) Understand Your Cost (Project Management) Control Your Cost (Project Accounting) Continuous Improvement (Always)
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on each & every job
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More Predictable
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QUESTIONS?
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810 Dominican Drive, 3 rd Floor Nashville, TN 37228 dbe_supportive_services@tyler-engineers.com www.tyler-engineers.com 1.888.385.9022 615.469.5398 Thank You!
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