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Published byKari Hale Modified over 10 years ago
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CLARIFIERS Prepared By Michigan Department of Environmental Quality
Operator Training and Certification Unit
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Provide Quiescent Area
CLARIFIERS Clarifiers Sedimentation Basins Settling Tanks Provide Quiescent Area Separation of Solids Settleable Floatable
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Clarifiers Efficiency of Solids Removal Related To:
1. Characteristics of the Solids 2. Characteristics of the Water 3. Characteristics of the Clarifier
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Stoke’s Law 2(p - po)g 9n (d/2)2 VF = VF = Fall Velocity
(p - po) = Density difference between particle and water n = viscosity of water g = gravitational acceleration constant d = diameter of the particle
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Remember the Removal Efficiency Depends on Several Factors
Stoke’s Law Forget the Formula Remember the Removal Efficiency Depends on Several Factors VF = Fall Velocity (p - po) = Density difference between particle and water n = viscosity of water g = gravitational acceleration constant d = diameter of the particle
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Particle Size versus Settling Time
mm Order of Size Time to Settle 1.0 Coarse Sand 3 Seconds 0.1 Fine Sand 38 Seconds 0.01 Silt 33 Minutes 0.001 Bacteria 55 Hours 0.0001 Colloidal 230 Days 6.3 Years
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Clarifiers Efficiency of Solids Removal Related To:
1. Characteristics of the Solids 2. Characteristics of the Water 3. Characteristics of the Clarifier
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Remember the Removal Efficiency Depends on Several Factors
Stoke’s Law Forget the Formula Remember the Removal Efficiency Depends on Several Factors VF = Fall Velocity (p - po) = Density difference between particle and water n = viscosity of water g = gravitational acceleration constant d = diameter of the particle
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Solids Settle More Readily in Warm Water
Settling Rate Cold Water More Dense More Viscous Warm Water Less Dense Less Viscous Solids Settle More Readily in Warm Water Than in Cold Water Warm Water - Greater Efficiency of Clarification Cool Water- Less Efficiency of Clarification
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Clarifiers Efficiency of Solids Removal Related To:
1. Characteristics of the Solids 2. Characteristics of the Water 3. Characteristics of the Clarifier
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Clarifiers Efficiency of Solids Removal Related To:
3. Characteristics of the Clarifier Surface Area Depth Hydraulic Loading Solids Loading
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Clarifiers Efficiency of Solids Removal Related To:
3. Characteristics of the Clarifier Surface Area Depth Hydraulic Loading Solids Loading Design Operation Maintenance
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Clarifiers Efficiency of Solids Removal Related To:
3. Characteristics of the Clarifier Flow Characteristics in the Clarifier Flow Must be Dispersed Evenly Throughout
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Clarifier Short Circuiting
Higher Flow (Horizontal Velocity) in One Part of Tank Density Currents Currents Within the Tank Carry Solids Through the Tank. Not the Same as Excessive Hydraulic Load (Detention Time vs. Fall Velocity)
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Clarifier Short Circuiting
Causes Missing or poor influent baffling
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Clarifier Short Circuiting
Causes Missing or poor influent baffling
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Clarifier Short Circuiting
Causes Missing or poor influent baffling
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Clarifier Short Circuiting
Causes Uneven effluent weirs Plant growth or thrash in effluent weirs
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Clarifier Short Circuiting
Causes Temperature stratification between influent & clarifier water temperatures.
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Clarifier Short Circuiting
Monitoring for Short Circuiting Visual Observation Flow Over Weir Solids Over Weir
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Clarifier Short Circuiting
Monitoring for Short Circuiting Dye Testing
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Clarifier Short Circuiting
Higher Flow (Horizontal Velocity) in One Part of Tank Density Currents
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Clarifier Short Circuiting
Causes Missing or poor influent baffling Uneven effluent weirs Plant growth or thrash in effluent weirs Temperature stratification between influent & clarifier water temperatures.
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Clarifiers Efficiency of Solids Removal Related To:
1. Characteristics of the Solids 2. Characteristics of the Water 3. Characteristics of the Clarifier
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Clarifiers Types of Clarifiers Inclined Plate Rectangular Circular
(Lamella) Rectangular Circular
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Inclined Plate (Lamella)
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Types of Clarifiers – Inclined Plate (Lamella)
Distribution Orifice Discharge Flumes Feed Box Overflow Box Flocculation Tank Flash Mix Tank Coagulant Feed Clarifier Effluent Clarifier Influent Inclined Plates Sludge Hopper Sludge Discharge
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Types of Clarifiers – Inclined Plate (Lamella)
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Types of Clarifiers – Inclined Plate (Lamella)
Increased settling efficiency due to increased surface area Smaller Area Needed for Installation
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Types of Clarifiers – Inclined Plate (Lamella)
Increased settling efficiency due to increased surface area Smaller Area Needed for Installation
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Types of Clarifiers – Inclined Plate (Lamella)
Seldom Used With Organic Wastes Biological Growths Reduce Efficiency Mostly Industrial Applications
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Rectangular Clarifiers
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Types of Clarifiers – Rectangular
Effluent Weir Drive Unit Inlet Baffle Scum Trough Effluent Launder Flights Inlet Drive Gear Idler Sprockets Drive Chain Sludge Trough Sludge Withdrawal Pipe
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Types of Clarifiers – Rectangular
Inlet Baffle Inlet
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Types of Clarifiers – Rectangular
Influent baffling
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Types of Clarifiers – Rectangular
Settleable Floatable
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Types of Clarifiers – Rectangular
Effluent Weir Effluent Launder Effluent
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Types of Clarifiers – Rectangular
Settleable Floatable
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Types of Clarifiers – Rectangular
Solids Removal Mechanism Rails
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Types of Clarifiers – Rectangular
Drive Unit Drive Gear Idler Sprockets Drive Chain
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Types of Clarifiers – Rectangular
Flights
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Types of Clarifiers – Rectangular
Flights Rails
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Types of Clarifiers – Rectangular
Wear Shoes Rails
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Types of Clarifiers – Rectangular
Wear Shoes Rails Prevent Wear on the Flights Where They Contact the Rails Transfer Wear to the Shoe Instead of the Flights
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Types of Clarifiers – Rectangular
Flights Sludge Sludge Trough Sludge Withdrawal Pipe
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Types of Clarifiers – Rectangular
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Types of Clarifiers – Rectangular
Scum Removal Scum Trough Flights Scum
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Types of Clarifiers – Rectangular
Scum Removal
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Types of Clarifiers – Rectangular
Scum Removal
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Types of Clarifiers – Rectangular
Effluent Weir Effluent Launder Effluent
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Types of Clarifiers – Rectangular
Effluent Weir – “V Notch” Flow = Velocity X Area
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Types of Clarifiers – Rectangular
Effluent Weir – “V Notch” Flow = Velocity X Area As Flow Increases, Area Increases And As Area Increases, Velocity Decreases
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Types of Clarifiers – Rectangular
Effluent Weir – “V Notch” Helps Keep Velocity Constant Reduces Solids Build-up Behind Weir
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Types of Clarifiers – Rectangular
Effluent Weirs Single Weir Finger Weirs
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Types of Clarifiers – Rectangular
Effluent Weirs
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Types of Clarifiers – Rectangular
Effluent Weir Drive Unit Inlet Baffle Scum Trough Effluent Launder Flights Inlet Drive Gear Idler Sprockets Drive Chain Sludge Trough Sludge Withdrawal Pipe
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Secondary Rectangular Clarifiers – Most Important
Monitor for Short Circuiting Visual Observation Flow Over Weir Solids Over Weir Dye Testing Consider Baffles
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Circular Clarifiers
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Circular Clarifier
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Circular Clarifier Influent typically enters the basin from the center rather than from one end.
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Circular Clarifier Influent typically enters the basin from the center rather than from one end. Influent
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A Circular Baffle Directs Flow
Circular Clarifier A Circular Baffle Directs Flow Center Baffle Influent
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A Circular Baffle Directs Flow
Circular Clarifier A Circular Baffle Directs Flow
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Circular Clarifier Solids Settle Scraped to Sump Removed by Pumping
Center Baffle Influent Sludge Plow Sludge Sump
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Circular Clarifier Solids Settle Scraped to Sump Removed by Pumping
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Circular Clarifier Solids Settle Scraped to Sump Removed by Pumping
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Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
Circular Clarifier Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum Scum Baffle Drive Unit Skimmer Arm Influent
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Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
Circular Clarifier Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
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Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
Circular Clarifier Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
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Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
Circular Clarifier Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
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Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
Circular Clarifier Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
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Circular Clarifier The Water Flows to the Effluent Weir Around the Circumference of the Clarifier Effluent Weir Center Baffle Influent Sludge Plow Sludge Sump
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Circular Clarifier Outlet
Scum Baffle Effluent Weir Effluent Launder Effluent Circular Clarifier Outlet
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1 2 3 The Launder and Weir May Be Outer Wall Inner Wall Suspended
Outer Wall Inner Wall Suspended In Clarifier
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Effluent Launder/Weir Inside Clarifier (#2) Can Create Water Current
Loss of solids over weir. Baffles used to redirect & slow water currents.
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Other Clarifier Baffles
STAMFORD BAFFLE MC KINNEY BAFFLE
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Clarifier Short Circuiting
Missing or poor effluent baffling Uneven effluent weirs Plant growth or thrash in effluent weirs Temperature stratification between influent & clarifier water temperatures.
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Clarifier Variations
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Circular Sludge Collection and Skimming
Clarifier Variations Rectangular Tank Circular Sludge Collection and Skimming “Squirqular” Clarifier
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Clarifier Variations Peripheral Feed Peripheral Discharge
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Clarifier Variations Peripheral Feed Center Discharge
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Clarifier Variations Radial Discharge Peripheral Feed
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Clarifier Variations Tow Bro Clarifier
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Clarifier Variations Spiral Sludge Collector
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Clarifier Variations Telescoping Valves for RAS Return
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Each Designed to Address Particular Concern
Clarifier Variations Many Others Each Designed to Address Particular Concern
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Routine Inspection & Maintenance
Clarifier Operation Routine Inspection & Maintenance Drive Mechanism Lubrication (Manufacturers Specs.) Observe Proper Operation (2/Day)
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Clarifier Operation Sludge Judge Daily (Each Shift)
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Clarifier Operation Rectangular Clarifiers Sludge Collection System
Operating Smoothly Floating Sludge Frequent Shear Pin or Breaker Failure Circular Clarifiers Skimmer/Sludge Collector Operating Smoothly Scum Trough Plugged
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Clarifier Operation Cleaning Weirs – Launder - Center Well
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Clarifier Operation The Hard Way The Easy Way
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Clarifier Operation
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Clarifier Operation Limit Growth ?
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Clarifier Operation Limit Growth ?
Covers Block Sunlight Limits Algae Growth
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Clarifier Operation Limit Growth ?
Covers Block Sunlight Limits Algae Growth Provides Cold Weather Protection
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Clarifier Operation Monitoring for Short Circuiting Visual Observation
Flow Over Weir Solids Over Weir Dye Testing
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Routine Inspection & Maintenance
Clarifier Operation Routine Inspection & Maintenance Sludge Judge Daily (Each Shift) Cleaning Monitoring for Short Circuiting
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Calculating and Monitoring Loading
Clarifier Operation Also Includes Calculating and Monitoring Loading Detention Time Surface Overflow Rate Weir Overflow Rate Solids Loading Rate
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CLARIFIERS Prepared By Michigan Department of Environmental Quality
Operator Training and Certification Unit
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