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Published byZaire Boyle Modified over 9 years ago
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Introduces: Solar Substrate Separator, S 3
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Solar Substrate Separation Equipment for separation of post wire saw substrate for delivery to batch processing or in-line solar substrate processing systems
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Manual Separation: Labor intensive Ergonomic and repetitive motion concerns High wafer breakage rate Other Automated Separation Methods: Large foot print Expensive consumables Intolerant of varying wafer thicknesses and geometries
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Operator loads stacks of wet wafers onto a horizontal stack As more material is added, the stack drops down into the equipment When the loading is completed, the tool lid is closed, and automated separation begins
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The System gently separates the stack of wafers using a water jet enabling the top wafer to be removed from the stack. Wafer is then delivered to conveyor delivery system for loading into cassettes or in-line systems Wafer separation is a gentle process that has a low breakage rate
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FeatureSpecification Peak single head separation throughput1200 Wafers Per Hour Wafer Sizes125X125, 156X156, 210X210 Pseudo and square 160 Micron and thicker – Tolerant of varying wafer thicknesses Facilities Requirements100~230 VAC 50/60 Hz, Less than 15 Amps 10 L/hour water Compressed Air ¼” supply @ 80 PSI Wafer HandlingWafers can be kept wet or dry Wafer Breakage Rate<.5% Single head separation footprint21” Wide X 32” Long X 48” Tall excluding controls cabinet and substrate handling conveyor system ConsumablesInexpensive urethane wear surfaces that are easily replaced Equipment InterfaceSupports in-line and batch processes
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Automatic Cassette Loading: Automated loading of multiple cassettes Linear option Rotary option (shown in slides)
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Wet Separation: Water is introduced to separate the stack of wafers This process is illustrated below
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Vacuum Belt Concept: After the stack is sufficiently separated, a vacuum belt gently lifts the top wafer to carry it to the loading belt
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Wafer Loading: Wafers are then loaded into cassettes, as shown in the beginning of the presentation
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For questions or more information, please contact us at: North American Sales Diane Butler dbutler@mgiautomation.com 480.436.5026 ext. 4005 480.622.9250 – cell Far East Sales Curt Butler cbutler@mgiautomation.com 480.436.5026 ext. 4001 602.538.6055 – cell European Sales George Rhoades grhoades@mgiautomation.com 480.436.5026 ext. 4006 480.283-5602 – cell General Contact MGI Automation, LLC 2715 #103 South Hardy Drive Tempe, Arizona 85282 480.436.5026 – office
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