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Published byDanny Bendell Modified over 9 years ago
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National Association of Steel Pipe Distributors 2010 Annual Convention February 26, 2010
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Loading Pipe on Rail Safety Damage Innovations Problems Solutions
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Center Beam Cars – Alternative Loads Too Many Centerbeams, Building Industry down How to better utilize the asset
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Challenges for Alternative Products Specially designed cars for building products Load limit considerations Damage to equipment and future loadings Load/unload from two sides (tarps) Centerbeam and height of same cables
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TESTING Railway Assn of Canada Impact tested – structural steel, small diameter pipe, rebar Field Testing – Limited amount account limited shipper interest BNSF/AAR VTU test procedures using pipe on Centerbeams
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Based on AAR Testing Procedures, AAR Open Top Loading Rules Committee: - Approved Rigid Pipe of 12”, 16” and 24” - Did not Approve Smaller diameter “flexible” pipe - Got the opportunity to see Cord Strap perform under dynamic testing More to come.
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Pipe Loads in Open Tops Using Non-Metallic Strapping Ductile Pipe with Cord Strap Coated Pipe under test
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DUCTILE PIPE PERFORMANCE All Shippers - BNSF YEARCommodity Setout Incidence % 2002CASTING11.3 2003CASTING18.9 2004CASTING21.0 2005CASTING20.9 2006CASTING11.4 2007CASTING15.4 2008CASTING16.8
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Ductile Pipe HISTORY – Band Failures
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Examples of “Approved” Devices
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Problem not resolved
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So How do we solve this? Answer: John Blackman “Non-metallic strapping - Strength of steel with some Elasticity.”
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Innovative J hook Polyester Strapping Doesn’t Crack/Break as easily Cost competitive Virtually eliminated Service Interruptions Safer to Use
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CordStrap Performance Initially tested on over 100 loads – no strap breakage ACIPCO using since January 2009, less than 5 loads with broken straps ACIPCO Setout Incidence 1 st qtr 2009 – 2% Steel band ductile pipe shippers – 12.3%
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PIPE IN GONS
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Older Figures (pre-1960) Allows 12-inches of end clearance Standard Draft Gear Equipment Setout incidence up to 16% Impact Test to determine amount of load movement
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Impact Test
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Impact Test Conclusions Pipe moves more than 12 inches Repeated impacts, even at low speed will produce shift over end of cars Existing Figures need to be changed in-line with “reality”
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Impact Test Conclusions A timeline has been established to incorporate changes to Figures October 2010 is the target date AAR TAG is working on the problem
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Thank You
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