1. 2006/08/291 DUCOSUN F UniFit FITTING INSTRUCTIONS

2. 2006/08/292 Product DUCOSUN F UniFit

3. 2006/08/293 Exploded View DUCOSUN F UniFit

4. 2006/08/294 Parts breakdown DUCOSUN F UniFit Fixed fork 0° for 200 F series aerofoils Code : 102501 (PT060068) Fixed fork 45° for 200 F series aerofoils Code : 102511 (PT060069) Fixed fork 0° for 250F and 300 F series aerofoils Code : 102521 (PT060071)

5. 2006/08/295 Parts breakdown DUCOSUN F UniFit Fixed fork 45° for 250F and 300 F series aerofoils Code : 102531 (PT060070) M8 washer to DIN 125-1 A Code : 100346 (PT030255) M8x20 hexagonal bolt to DIN 933 Code : 101198 (PT030257) M8 washer plate Code : 101196 (PT030253) M8x20 T-head bolt Code : 733101 (PT01003)

6. 2006/08/296 Parts breakdown DUCOSUN F UniFit M8 check nut to DIN 985 Code : 100312 M8 washer, D = 3xd to DIN 9021 Code : 733201 4.8x25 self-drilling screw with cross recessed head, to DIN 7504-O- HPH Code : 101199 A2 stainless steel M5 washer to DIN125 Code : 100339 M6x30 csk thread forming screw to DIN 7500 MZ Code : 102007 (PT030316A)

7. 2006/08/297 Parts breakdown DUCOSUN F UniFit End plate 200F, type  Code : 101251 (PT030139) End plate 200F, type  Code : 101261 End plate 250F, type I (Code 101791) End plate 300F, type  Code : 101281

8. 2006/08/298 Parts breakdown DUCOSUN F UniFit Aerofoil 200F (101101) Connection set Aerofoil 200F (101191) Aerofoil 250F (101801 Connection set Aerofoil 250F (101861) Aerofoil 300F (101111) Connection set Aerofoil 300F (101201)

9. 2006/08/299 Installation DUCOSUN F UniFit 1. Preparing the support profiles a.Bolt the bottom-mounting L shaped profiles down with the M8x70 hexagon head bolts (101209) (ensure the bolts will thread all the way through), the corresponding washers (100346) and check nuts (100312). b.Tighten the other L-shaped profiles down using the M8x25 T-head bolts (007050), washers and check nuts.

10. 2006/08/2910 Installation DUCOSUN F UniFit 2. Securing the support profiles to the wall a.Fix the support profiles to the wall using wall plugs (Rawlplugs).

11. 2006/08/2911 Installation DUCOSUN F UniFit 3. Fixing the forks to the support profiles a.First, loosely secure the 2 washer-plates (101196) to the forks with 2 M8x20 bolts (101198) and 4 washers (100346). Next, slide the bottom-mounting forks (e.g. 0 degree angled fork for 200F series aerofoils = 102501) in the support profiles and tighten the hexagon bolts M8x20 (101198) down.

12. 2006/08/2912 Installation DUCOSUN F UniFit 3. Fixing the forks to the support profiles c.Then fit the pre-assembled forks and washer-plates from the top to the support profiles at the specified centres.

13. 2006/08/2913 Installation DUCOSUN F UniFit 4. Preparing the aerofoils for assembly Locate the cut to length aerofoils (e.g. 200F series aerofoil = 101101) and fit the end caps (e.g. for 200F series aerofoils : Series 200F end caps = 101251) at either end with M6x30 csk thread forming screws to DIN 7500 -MZ(102007)

14. 2006/08/2914 Installation DUCOSUN F UniFit 5. Fitting the aerofoils a.Offer an aerofoil (e.g. a 200F series areofoil = 101101) and insert in the bottom-most levelled forks. b.Secure the aerofoil in position to both forks using two Ø 4,8x25 self-drilling screws (101199).

15. 2006/08/2915 Installation DUCOSUN F UniFit 5. Fitting the aerofoils c.Continue this procedure from bottom to top until all aerofoils are fitted. Possible UniFit mounting configurations a.200F series aerofoils at a 0° angle (as pictured) b.200F series aerofoils at a 45° angle c.250F series aerofoils at a 0° angle (fork for 300F) d.250F series aerofoils at a 45° angle (fork for 300F) e.300F series aerofoils at a 0° angle f.300F series aerofoils at a 45° angle

16. 2006/08/2916 Installation DUCOSUN F UniFit 6. Spans for 200F, 250F and 300F series aerofoils a.Maximum span between two forks : b.To calculate the strength and stability, please use Duco's calculation program.

17. 2006/08/2917 Installation DUCOSUN F UniFit 7. Connecting aerofoils CAUTION CAUTION : Make sure to only connect aerofoil fins when these are fixed at at least 2 points ! a.Insert the the fixed pivot point spigot (Ø14 L=100) in the adjustable bushing Ø29/75 using the M5x20 hex socket head cap bolts and the M5 washers (100339). Note : Secure the hex socket head cap bolts in position by Loctite. b.Insert the newly assembled pin in aerofoil # 1 first and then and fit the type II end caps to the fins and screw down with thread forming screws (102007). Aerofoil 200F

18. 2006/08/2918 Installation DUCOSUN F UniFit 7. Connecting aerofoils c.Insert a bushing Ø29/75 in the second areofoil first and then fit a type II end cap and screw down with thread forming screws (102007). d.Next, gently press the two aerofoil fins together. CAUTION : Enough clearance should be present to allow the fins to expand.

19. 2006/08/2919 Installation DUCOSUN F UniFit 7. Connecting aerofoils a.Fit the fixed pivot point spigot quite like with 200F series aerofoil fins. b.Insert a spring pivot point spigot into the type II joint plate and secure with two M5x20 bolts and two M5 washers (100339) first and then fit an MCM 14-03 14mm bushing. c.Next, fit the 2 joint plates to both ends of the aerofoil fins and screw down with 4 M6x30 screws (102007) ; commence tightening the outer screws first, apply anti-seize compound and use a 12V driver (min.). c.Next, gently press the two aerofoil fins together. CAUTION : Enough clearance should be present to allow the fins to expand. 250F and 300F series aerofoils