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COMPANY PRESENTATION 2 T AFORGE A. S. belongs to the holding TATRA TRUCKS, a.s. in the Czech Republic the company is one of the market leaders among forges specializing in die forging offers a wide variety of die forgings whose weight ranges from 0.5 to 60 kg and free forgings weighing up to 150 kg provides comprehensive solutions to meet all requirements: design of forged product, tool construction and production, forging production and heat treatment as well as chip machining
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HISTORY 3 1853 – forge founded by Ignác Šustala 1887 – production of carriages launched 1897 – first car (Präsident) 1920 – TATRA brand introduced, railroad car and automobile company built 1957 – new forge and related operations established 1996 – Kovárna TATRA, a.s. company founded 2002 – Taforge a.s. company renamed
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Q UALITY CONTROL STANDARDS EN ISO 9001:2008 ISO/TS 16949:2009 QUALITY CONTROL STANDARDS C ERTIFICATE - Č ESKÉ DRÁHY, A. S. qualification to supply parts for railway cars, produced by die forging and free forging, including heat treatment
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S TRONG TECHNICAL BACKGROUND WITH COMPREHENSIVE USE OF TECHNOLOGIES : CAD/CAM technology 2D and 3D SW NX solutions Simulfact – simulation of forming processes MIG/MAG welding machines and CNC-machines used in forging tools production EBS Oracle information system M AIN MACHINERY Power hammers – impact energy of 40 - 250 kJ Crank forging presses – forming force of 15,000 – 65,000 kN Horizontal forging presses – forming force of 2,500 – 20,000 kN Screw presses – forming force of 1,000 – 10,000 kN Calibration crank presses – forming force of 20,000 kN Cross-wedge rolling machine maximum diameter of 100 mm TECHNICAL EQUIPMENT
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production of forgings design of forgings and stampings simulation of forming processes design and production of forging and forming tools heat treatment (quenching and tempering, normalizing, isothermal annealing) commercial and technical consultancy shot blasting, pickling cold sizing straightening on hydraulic presses sawing of metallurgical semi-products (cutting and sawing of material) provision of cooperation (painting, machining) SERVICES
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R OTATING FORGINGS made of alloy or carbon steel with an outer diameter ranging from 50 do 400 mm, forged on toggle presses with a forming force from 15,000 to 65,000 kN S TEEL SHAFTS stepped shafts forged with a diameter ranging from 30 to 120 mm and a maximum length of 900 mm U PSET FORGINGS from the original material with a maximum diameter up to 100 mm, length up to 2,000 mm and with a diameter of upset forged part up to 220 mm C ONNECTING RODS from rough forgings produced by cross rolling, using the input material with a diameter up to 100 mm S TEERING ARMS F REE FORGINGS C OMPLEX - SHAPED FORGINGS PRODUCT RANGE
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USING OF PRODUCTS P RODUCT ASSORTMENT FOR Automotive industry Railroad industry Handling and transporting machinery Construction machines and equipment Agriculture industry Military and special applications General engineering
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