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Oxy – Fuel Torch Ag Mechanics
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Equipment: Oxygen Cylinder Acetylene Cylinder Pressure Regulators
Oxy-Acetylene hoses Torch Body with Cutting attachment Correct Tip
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Equipment Cont.. Cutting Goggles Safety Glasses Striker
Check Valves or Flashback Arrestors. Proper Clothing
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Oxy-Acetylene Hoses. COLOR CODED: Red= Acetylene (Flammable)
Green = Oxygen
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Oxygen Oxygen- a colorless, odorless, tasteless gas that is heavier than air. Oxygen alone will not burn, but when mixed with other combustibles it becomes highly explosive.
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Oxygen is stored as a compressed gas in a steel cylinder to a pressure of 1,800 to 2,200p.s.i.
Turn Cylinder valve open completely
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Oxygen Regulator Right Handed Threads
Regulator has Female Connection, Cylinder has Male Connection Working pressure between 20 and 60 psi We (Ag mech) will use 20 psi
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Acetylene Acetylene- is colorless, but has a very distinct odor. This gas is compressed to a pressure of 250 p.s.i. It is composed of carbon and hydrogen. Turn Cylinder Valve 1/3 or 1/4 turn open.
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Acetylene Regulator Left Handed Threads
Regulator has Male Connection with “V” groove, Cylinder has female Connection. Acetone is added as a Catalyst. Working pressure between 2 and 10 psi Tank pressure, 250 psi We use 5 psi
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Oxygen & Acetylene Cutting
Is a process used to separate metal by heating it to a melting point, somewhere between 1,400 and 1,800 degrees The metal is then oxidized and blown from the kerf with a stream of pure oxygen
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Oxygen Acetylene Safety
Oxygen supports combustion Cylinders are necessary but can also be highly dangerous Always cap bottles in transport Cylinders can explode
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Oxygen Acetylene Safety Cont..
5. Acetylene bottle should be emptied at a rate of 1/7th capacity per hour or less 6. Flames can reach 6,300 degrees F 7. Bottles should be stored in a vertical position at all times.
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Cutting Tips Tips are sized by metal thickness
Adjust pressure to fit metal Cone of flame does not touch metal Popping tip means: too close, not enough oxygen, too hot, or dirty tip
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Three Types Of Flames
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Carburizing Flame Excess acetylene Lack of oxygen
Used for soldering & hardsurfacing
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Neutral Flame Correct oxygen Correct acetylene
Used for cutting, welding & heating
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Oxidizing Flame Excess oxygen Lack of acetylene Used for brazing
Usually has a whistling sound
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