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1293 Airport Road Beaver, WV 25813 Phone: (304) 253-8674 Fax: (304) 253-7758 E-mail: hazmat@iuoeiettc.org Crane Safety Vincent J. Giblin, General President
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Operating Engineers National Hazmat Program
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v 1926.550 Cranes and Derricks 4b. Crawler, Locomotive and Truck Cranes 4c. Hammerhead Tower Cranes 4d. Overhead and Gantry 4e. Derricks 4f. Floating Cranes 4g. Suspended Personnel Platforms v 1926.550 Cranes and Derricks 4b. Crawler, Locomotive and Truck Cranes 4c. Hammerhead Tower Cranes 4d. Overhead and Gantry 4e. Derricks 4f. Floating Cranes 4g. Suspended Personnel Platforms
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Operating Engineers National Hazmat Program v 1926.551HELICOPTORS v 1926.552HOISTS AND ELEVATORS v 1926.553BASE-MOUNTED AND DRUM HOISTS v 1926.554 OVERHEAD HOISTS v 1926.555CONVEYORS v 1926.556AERIAL LIFTS v 1926.551HELICOPTORS v 1926.552HOISTS AND ELEVATORS v 1926.553BASE-MOUNTED AND DRUM HOISTS v 1926.554 OVERHEAD HOISTS v 1926.555CONVEYORS v 1926.556AERIAL LIFTS
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Operating Engineers National Hazmat Program v Must comply with the manufacturer’s specifications or have engineers determination v No attachments exceeding limitations v All ratings, capacities, warnings and instructions posted on equipment v All information visible to operator v Must comply with the manufacturer’s specifications or have engineers determination v No attachments exceeding limitations v All ratings, capacities, warnings and instructions posted on equipment v All information visible to operator
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Operating Engineers National Hazmat Program v ANSI hand signals posted on site v Competent person for inspections v Documented through annual inspections v Wire rope inspection criteria v Guarding of moving parts v Swing radius barricaded v ANSI hand signals posted on site v Competent person for inspections v Documented through annual inspections v Wire rope inspection criteria v Guarding of moving parts v Swing radius barricaded
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Operating Engineers National Hazmat Program v Monitor exhaust in enclosed spaces v Windows - safety glass with no distortion v Safe access to cab v Fire extinguisher - minimum 5BC v Powerline clearance 10 ft. minimum v Monitor exhaust in enclosed spaces v Windows - safety glass with no distortion v Safe access to cab v Fire extinguisher - minimum 5BC v Powerline clearance 10 ft. minimum
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Operating Engineers National Hazmat Program v Manufacturers approval for modifications v Employees clear of suspended loads v Must comply with ANSI B30.5 (except 5-2.1.5) v Must comply with PCSA #2 (Hydraulic) v Manufacturers approval for modifications v Employees clear of suspended loads v Must comply with ANSI B30.5 (except 5-2.1.5) v Must comply with PCSA #2 (Hydraulic)
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Operating Engineers National Hazmat Program v Powerline contact v Swing radius crushing v Structural failure v Rigging failure v Tipover v Powerline contact v Swing radius crushing v Structural failure v Rigging failure v Tipover
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Operating Engineers National Hazmat Program v Improper setup 4 Inadequate outrigger cribbing 4 Unstable ground (Utilities, uncompacted soil, etc.) 4 Unlevel crane (Reduction in capacities upto 50%) 4 Inspection failure - damaged components v Improper setup 4 Inadequate outrigger cribbing 4 Unstable ground (Utilities, uncompacted soil, etc.) 4 Unlevel crane (Reduction in capacities upto 50%) 4 Inspection failure - damaged components
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Operating Engineers National Hazmat Program v Overload 4 Mechanical failure 4 Hydraulic failure 4 Impact loading 4 Side loading 4 Wind v Overload 4 Mechanical failure 4 Hydraulic failure 4 Impact loading 4 Side loading 4 Wind
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Operating Engineers National Hazmat Program v Minimum clearance 10 ft. up 50kV plus 0.4 inches for each 1kV over 50 kV. v In transit with no load 44 ft. - upto 50kV 410 ft - 50kv to 345kV 416 ft - upto 750kV v Minimum clearance 10 ft. up 50kV plus 0.4 inches for each 1kV over 50 kV. v In transit with no load 44 ft. - upto 50kV 410 ft - 50kv to 345kV 416 ft - upto 750kV
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Operating Engineers National Hazmat Program When the crane moves to within the booms length a designated signal person is required !
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Operating Engineers National Hazmat Program v Prohibited Zone 4 Upto 50 kV10 ft. 4 50 to 200 kV15 ft. 4 200 to 350 kV20 ft. 4 350 to 500 kV25 ft. 4 500 to 750 kV35 ft. 4 750 to 1000 kV45 ft. v Prohibited Zone 4 Upto 50 kV10 ft. 4 50 to 200 kV15 ft. 4 200 to 350 kV20 ft. 4 350 to 500 kV25 ft. 4 500 to 750 kV35 ft. 4 750 to 1000 kV45 ft.
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Operating Engineers National Hazmat Program vRunning Rope (Removal) 4 6 broken wires (random) in 1 lay 4 3 broken wires 1 strand 1 lay 4 Wear equal to 1/3 original diameter of outside wires 4 Kinking, crushing, bird caging, corrosion, etc. 4 Heat damage (any source) vRunning Rope (Removal) 4 6 broken wires (random) in 1 lay 4 3 broken wires 1 strand 1 lay 4 Wear equal to 1/3 original diameter of outside wires 4 Kinking, crushing, bird caging, corrosion, etc. 4 Heat damage (any source)
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Operating Engineers National Hazmat Program Reduction in rope diameter (removal) 4 1/64 for rope upto 5/16 4 1/32 for rope upto 1/2 4 3/64 for rope upto 3/4 4 1/16 for rope upto 7/8 to 1 1/8 4 3/32 for rope upto 1 1/4 to 1 1/2 Reduction in rope diameter (removal) 4 1/64 for rope upto 5/16 4 1/32 for rope upto 1/2 4 3/64 for rope upto 3/4 4 1/16 for rope upto 7/8 to 1 1/8 4 3/32 for rope upto 1 1/4 to 1 1/2
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Operating Engineers National Hazmat Program Standing Rope 4 More than 2 broken wires in one lay (beyond end connections) 4 More than 1 at the end connection Standing Rope 4 More than 2 broken wires in one lay (beyond end connections) 4 More than 1 at the end connection
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Operating Engineers National Hazmat Program v Crane within 1% of level v Crane capacity reduced by 50% v Live boom machines prohibited v Boom angle indicator required v Anti two block device required v Crane within 1% of level v Crane capacity reduced by 50% v Live boom machines prohibited v Boom angle indicator required v Anti two block device required
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Operating Engineers National Hazmat Program v Controlled load lowering required (Free fall is prohibited) v Trial lift required 4 Loaded to anticipated weight 4 From ground to each anticipated location 4 Repeated after each move v Controlled load lowering required (Free fall is prohibited) v Trial lift required 4 Loaded to anticipated weight 4 From ground to each anticipated location 4 Repeated after each move
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Operating Engineers National Hazmat Program v Proof test required 4 At each jobsite, test platform to 125% of rated capacity - ANSI 200% 4 Hold suspended for 5 minutes v Pre-lift meeting required 4 Operator, signalperson, personnel to be lifted and supervision v Proof test required 4 At each jobsite, test platform to 125% of rated capacity - ANSI 200% 4 Hold suspended for 5 minutes v Pre-lift meeting required 4 Operator, signalperson, personnel to be lifted and supervision
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Operating Engineers National Hazmat Program v Winds shall not exceed 15 mph (ANSI) v Taglines shall be used v Operator must remain at controls at all times, when platform is occupied v Winds shall not exceed 15 mph (ANSI) v Taglines shall be used v Operator must remain at controls at all times, when platform is occupied
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Operating Engineers National Hazmat Program 1000 500 lbs.. 1000 lbs.. 1000 30 0 1000 45 0 718 lbs.. 1000 60 0 575 lbs..
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Operating Engineers National Hazmat Program
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Shackle use Use only the proper pin, never replace with a bolt. Never use a screw pin shackle if the pin can roll under load.
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Operating Engineers National Hazmat Program
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One lay
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Operating Engineers National Hazmat Program
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Wire rope
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Operating Engineers National Hazmat Program
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Mechanical splice
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Operating Engineers National Hazmat Program
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END This publication was made possible by grant numbers 5 U45 ES06182-13 AND 5 U45 ES09763-13 from the National Institute of Environmental Health Sciences (NIEHS), NIH. Its contents are solely the responsibility of the authors and do not necessarily represent the official views of the NIEHS, NIH.
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