1. LHQ Coil 1 OL Curing LHQ Coil 1 Shipping Miao Yu 02/28/2013

2. Curing Pressure and Control Inner layerOuter layer Mandrel cylinder pressure (pump psi) 10002000 Platen cylinder pressure (pump psi) 15203000 Room T gap (mil)02~4 100/150 deg. C gap (mil)0/0 2 Gap was measured between the platen and the curing mold The mandrel pressure 2000 pump psi equals ~2.5 MPa to the coil radially The platen pressure 3000 pump psi equals ~27.5 MPa to the coil azimuthally

3. After curing 3

4. 4 120 g Ceramic Matrix Binder was applied to the IL 140 g Ceramic Matrix Binder was applied to the OL Need more binder for OL

5. LE Saddle 5

6. RE Saddle 6

7. Solution 7 60 mil 50 mil SS shim + 20 mil Kapton = 70 mil Coil mid-plane has 5 mil gap Solution: Add 20 mil Kapton to the SS shim upto both end saddles Add 15 mil Kapton to the SS shim along the saddles

8. Coil Measurement 8 A (mm) B (mm) C (mm) D (mm) Gap (mm) Last turn (mm) Nominal412.63422.40451.67480.02-- Before curing412.67421.36450.83486.397.48478.91 After curing412.6421.66450.70480.851.89478.96

9. 9 A (mm) B (mm) C (mm) D (mm) Gap (mm) Last turn (mm) Nominal341.61367.33434.06456.02-- Before curing342.03365.81433.25463.799.41454.38 After curing341.99366.09432.81456.271.17455.10

10. 10 A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) Gap (mm) Last turn (mm) Nominal382.64390.69404.64407.32421.67448.20-- Before curing383.57388.55404.62407.08421.65452.495.06447.43 After curing382.88391.52405.96408.1422.59448.330

11. 11 A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) Gap (mm) Last turn (mm) Nominal371.61397.33424.62427.30463.62484.23-- Before curing372.11396.2423.77425.72462.32492.7910.5482.29 After curing372.14396.36423.86425.98462.89484.731.88482.85

12. Saddle Solution Cut slits on the saddles, similar as spacers (RE is fine, LE is not good due to lead) Solution: No modification on saddles, and push saddles in after curing. Grind extra material on the bottom area of the tips, fit the saddles before curing. 12

13. Pole Gap 13 G1 (mm) G2 (mm) G3 (mm) G4 (mm) G5 (mm) G6 (mm) G7 (mm) G8 (mm) Total (mm) Before winding1.524 12.192 Before curing1.431.411.441.471.5 1.451.6911.891 After curing1.231.551.631.591.51.81.491.612.39 Before reaction0.651.581.381.441.41.561.250.69.86 LE RE Before curing, total gap size decreases by 0.301 mm from 12.192 mm (2.4%) After curing, total gap size increases by 0.198 mm from 12.192 mm (1.6%) Before reaction, total gap size is 9.86 mm, 3.3 mm/m (2.986 m inner layer coil length) Inner layer

14. 14 G1 (mm) G2 (mm) G3 (mm) G4 (mm) G5 (mm) G6 (mm) G7 (mm) G8 (mm) Total (mm) Before curing1.121.56 1.591.741.581.341.5212.01 After curing1.231.551.631.591.51.81.491.612.39 Before reaction0.641.561.361.341.491.430.970.569.35 LE RE Before curing, total gap size decreases by 0.301 mm from 12.192 mm (2.4%) After curing, total gap size increases by 0.198 mm from 12.192 mm (1.6%) Before reaction, total gap size 9.35 mm, 3.1 mm/m (2.999 m inner layer coil length) Outer layer

15. Lifting the coil 15

16. Coil preparation for shipping 16