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Unit 4 Refillable Spray Bottles
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Baseline: Disposable Aerosol Cans
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Environmental Concerns Propellants are greenhouse gases CO2, propane, butane Empty cans Partially-filled cans propellants cleaning products
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P2 Alternative: Refillable Bottles Metal Bottles: pressurized with shop air Plastic Bottles: pressurized with hand pump
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Making It Work
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Purchasing Canister Capacity Canister Type Steel, aluminum, plated Must be compatible with solution Nozzle Type Stream, spray, or adjustable Extensions
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Keep Small, Inexpensive Replacement Parts on Hand
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Blow-Out Clogs
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Use Clean, Water-Free, Compressed Air
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Chemical “Tool Boxes” Show the contents of the bottle on the label
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Use Funnels and Pumps to Minimize Spills When Refilling
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Payback Threshold If you use 20 aerosol cans per month or more: Payback < 1 year and annual savings = $250 1) A shop uses 13-fluid oz. of aerosol cans at a cost of $2 per can 2)No disposal costs 3) 5 refillable spray bottles are purchased at $50 each 4) Bulk product costs $10 per gallon
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Local Use Restrictions Some AQMD s & APCD s allow ONLY LOW VOC cleaners (less than 50 g/l) used in refillable spray bottles For example: SCAQMD, Ventura Co., San Joaquin Valley SCAQMD list of suppliers - web page: http://www.aqmd.gov/business/water.html Stainless steel bottles compatible with water based cleaners Use caution when selecting alternatives
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Before Brake cleaning aerosol cans per year260 ($3.09 each) After Refillable Spray Bottles 10 (1-quart) Capital cost $400 Bulk product cost/gallon$14.00 Annual Savings: $1,654 Payback Period: 3 months Case Study 1: City of Sunnyvale
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Case Study 2: Glenmoor Auto Repair Before Brake and carburetor cleaning and lubricant aerosol cans per year (avg.)516 total $3.96 each After Refillable Spray Bottles 6 (1-quart) 3 (10 oz) Capital cost $450 Bulk product cost/gallon $19.20 (average) Annual savings $1,460 Payback period 4 months
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Case Study 3: Salem Boys Auto Before Brake and carburetor cleaning aerosol cans per year2,100 total $1.65 each (average) After Refillable Spray Bottles 30 (1-quart) Capital cost $0 (free bulk product purchase) Bulk product cost/gallon: $6.95 (average) Annual savings: $2,035 Payback period: Immediate
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Take Home Messages Material use efficiency Bulk product is much cheaper Make filling easy and spill-free Check local use restrictions- AQMD & Fire Dept.
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