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Published byBraydon Paschall Modified over 9 years ago
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Trey DeLong Lacey Gorochow Brian Rappa Adam Vandergriff Sandra Wadeer Advisor: Dave Martinez VP of Sales at Zimmer, Inc.
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Problem Statement Current tissue retractors are narrow, multiple retractors are required especially in obese patients NY times reports 34% adults are obese +Surgical Techs($20.00/hr*2-4hr/surgery*200k surgeries/year) Time of surgery increases as well Previous team designed an adjustable retractor Complex and impractical for industrial production Prototype could not be used in surgery
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Mechanism & Consequences Mechanism causing the problem Physical properties of adipose tissue allow it to wrap around narrow retractors Consequences of unresolved problem Poor surgical field of vision Increase cost for additional materials and personnel
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Surgery Experience Fat tissue getting in the way 4-5 in (6 in in bigger patient) 3 in wide
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Dr. Christie’s Perspective Functions of retractor: Pull on incision Keep tissue from falling into surgical window Disposability Not “green” Ideal Device: Robust Simple Movable window
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Design Requirements & Objectives Keep back adipose tissue Fit multiple patient sizes and provide a clear view of the surgical site Must be cost efficient Simple manufacturing cheap material Ready for use in surgery Easily attached Easily sterilized Strong enough to hold back fat tissue
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Preliminary Design Similar to cheek retractor Plastic material Disposable Hands-free Does not allow for mobile window No relaxation on one side (non-movable window)
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Preliminary Design #1 4 in 1 in sliding room Guide Rails Flap(similar to cheek retractor)
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Preliminary Design #2 3 guide rails inside this part
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Preliminary Design #3 Retractor Attaching Part Guides Rails
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Preliminary Design #3
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Goals Reduce total hip replacement surgery cost Less personnel in the operating room Less retractors needed for surgery Increase vision and work room for the surgeon Increase efficiency of the surgery Reduce surgery time
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Performance Metrics Retractor system work on 95% of patients Different size attachments for non-disposable and disposable design Costs Keep production costs minimal ○ Mass production ○ Readily machined Predicted to be ~$300 for retractor and attachments (non-disposable) Disposable: $1-$10 per device
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System and Environment Role in surgery Increase view of region and allows access Why its beneficial to the surgeon Reduce people near patient Reduce number of retractors Make surgery easier
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Testing Methods Verification Ensuring all parts of the device function together properly Detect errors at all stages of development Validation Determine whether device is easily sterilized Hardware Testing Use of mechanical equipment to test strength of device Stress Testing Pro/E Mechanical Analysis Safety Testing Take into surgery and access ability to use device
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Next Steps…
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References http://www.bls.gov/bls/blswage.htm http://www.bls.gov/bls/blswage.htm http://www.innomed.net/hip_rets_mis.htm# Anchor-APC-49575 http://www.innomed.net/hip_rets_mis.htm# Anchor-APC-49575 http://www.nytimes.com/2010/01/14/health/ 14obese.html http://www.nytimes.com/2010/01/14/health/ 14obese.html http://www.orthosupersite.com/view.aspx?ri d=1889 http://www.orthosupersite.com/view.aspx?ri d=1889 http://www.zimmer.com/z/ctl/op/global/actio n/1/id/8140/template/PC/navid/10427 http://www.zimmer.com/z/ctl/op/global/actio n/1/id/8140/template/PC/navid/10427
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