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PCI Northeast Bridge Technical Committee Standards for Accelerated Bridge Construction Including the Northeast Extreme Tee (NEXT) Michael P. Culmo, P.E., CME Associates, Inc., East Hartford, CT Rita L. Seraderian, P.E., PCI Northeast, Belmont, MA
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Program Outline PCI Northeast Accelerated Bridge Construction Guidelines Overview of the new PCI Northeast “NEXT” Beam
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PCINE Bridge Technical Committee PCINE Technical Committee was established in 1990 Members included State Department of Transportations Engineers from New England and New York, Consultants and Precastors Focus is on Updating and Developing Regional Standards for Bridge Construction
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Makeup of Committee State DOT Joseph Cancelliere, CTDOT Robert Bulger, Maine DOT Kevin Cummings, Maine DOT Alex Bardow, Mass. Highway Dept. Maura Sullivan, Mass. Highway Dept. Edmund Newton, Mass. Highway Dept. Duane Carpenter, New York State DOT Michael Twiss, New York State DOT Matthew Royce, New York State DOT Jason Tremblay, New Hampshire DOT David Scott, New Hampshire DOT Mike Savella, Rhode Island DOT George W. Colgrove III, Vermont AOT Charlie Goodspeed, University of NH Precasters Rita Seraderian, PCI Northeast (PCINE) Joe Carrara, J. P. Carrara & Sons Ernie Brod, J. P. Carrara & Sons Chris Fowler, Oldcastle Precast Eric Schaffrick, Dailey Precast Lee Edwards, Dailey Precast Beth Mitchell, Unistress Corp. Consultants Michael P. Culmo, CME Associates, Inc. Andrew Benkert, CME Associates, Inc. Eric Calderwood, Calderwood Eng. Vartan Sahakian, Commonwealth Eng. Darren Conboy, Jacobs Eng. Ed Barwicki, Lin Associates Michael Kane, Kane Consulting
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Reports Developed by the Technical Committee NEBT Preliminary Design ChartsNEBT Preliminary Design Charts NEBT Post-Tensioned Design GuidelinesNEBT Post-Tensioned Design Guidelines High Performance Concrete for Prestressed Concrete BridgesHigh Performance Concrete for Prestressed Concrete Bridges Prestressed Concrete Girder Continuity ConnectionPrestressed Concrete Girder Continuity Connection Precast Deck Panel GuidelinesPrecast Deck Panel Guidelines Full Depth Precast Concrete Deck Slabs GuidelinesFull Depth Precast Concrete Deck Slabs Guidelines Bridge Member Repair GuidelinesBridge Member Repair Guidelines Accelerated Bridge Construction GuidelinesAccelerated Bridge Construction Guidelines NEXT Beam Details and Design ChartsNEXT Beam Details and Design Charts
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Reports are available at www.pcine.org
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Developed by the PCINE Bridge Technical Committee –Available at www.pcine.org PCINE Guidelines for Accelerated Bridge Construction
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Focuses on the use of precast concrete Written by the PCI Northeast Bridge Technical Committee –Northeast State DOT’s –PCI Fabricators –Consultants Includes footings Based on ACI Emulation Design Includes design, detailing, and construction information Recommends the use of grouted splice connectors PCINE Guidelines for Accelerated Bridge Construction
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Precast Abutments – New Hampshire DOT
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Completed Bridge
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Precast Integral Abutments – Maine DOT
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DETOUR Phase I: 4 Day Closure Close bridge & detour traffic Excavate to remove obstructions for pile driving Drive 8 steel H-Piles Cover piles and re-open to traffic
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DETOUR Phase II: 4 Day Closure Close bridge and detour traffic Remove old bridge Excavate to expose new piles and remove old abutments Cut pile to elevation and place prefabricated abutments Backfill and stabilize slopes with riprap
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DETOUR Phase II: 4 Day Closure Erect 10-65’ pre-cast pre-stressed concrete box beams Erect 4 precast concrete approach slabs and place aggregate subbase Place temporary barrier and open to traffic - no leveling slab! Install curb and Guardrail Remove temporary barrier Place membrane and asphalt wearing surface Project Completed!!
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Completed Bridge
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Precast Piers – Florida DOT
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Development of the NEXT beam Why Develop a New Bridge Section? Box Beams have limitations Accommodation of Utilities Difficult Fabrication Process Multi-step process Difficult Field Process Grouting of Joints Post-Tensioning
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High Level RR Platform Beam Development of the NEXT beam
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High Level RR Platform Beam Development of the NEXT beam
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High Level RR Platform Beam Development of the NEXT beam
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Depth 24” – 36” in 4” increments Typical Span Range 50 – 85’ Width will vary 8’-0” – 12’-0” Used for bridges with utilities Works very well for Accelerated Construction.
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NEXT Beam Adjustable Width 8’ to 12’
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NEXT Beam Combinations
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Accelerated Construction using the NEXT Beam Design Example – Mike Culmo
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