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Published byJeff Merris Modified over 9 years ago
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CentrifugeSafety
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Warning Basically very simple Basically very simple Potentially very dangerous Potentially very dangerous
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An example of an accident
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Large aluminium rotor in Beckman L2-65B Large aluminium rotor in Beckman L2-65B Rotor failed one hour into the run. Rotor failed one hour into the run. The safety shielding of the unit did not contain all the metal fragments. The safety shielding of the unit did not contain all the metal fragments. The 14 mm thick sliding steel door on top of the unit buckled, allowing the steel rotor top to escape plus other metal fragments.
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The unit itself was propelled sideways and damaged cabinets and shelving that contained over a hundred chemicals. Fragments from the accident made holes in the wall & ceiling & ruined a nearby fridge and ultra-low temperature freezer A shock wave from the accident shattered all four windows in the room and shook the wall causing shelving to collapse.
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Centrifuges Possess a Lot of Energy Friction with air causes heating thus faster machines need to run with a vacuum. Friction with air causes heating thus faster machines need to run with a vacuum. High speed and ultra-centrifuges also need refrigeration to preserve the samples High speed and ultra-centrifuges also need refrigeration to preserve the samples
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Rotor Life Rotors are subjected to extreme forces. Rotors are subjected to extreme forces. Rotor life is dependent on the number of hours of spinning. Rotor life is dependent on the number of hours of spinning. Rotor life is also dependent on the care used to preserve the integrity of the tube holders. Rotor life is also dependent on the care used to preserve the integrity of the tube holders. Therefore we must log all run parameters Therefore we must log all run parameters
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Run parameters Date. Date. Operator Operator Rpm (speed) required. Rpm (speed) required. Run time required Run time required Rotor type to be used Rotor type to be used
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Speeds Low to Medium - up to 10,000 rpm Low to Medium - up to 10,000 rpm High Speed – up to 21,000 rpm High Speed – up to 21,000 rpm Ultraspeed – up to 90,000 rpm or more Ultraspeed – up to 90,000 rpm or more Overspeed dial: prevents running rotor too fast
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Low to Medium Speed No vacuum required No vacuum required May be refrigerated May be refrigerated Tubes (and rotors) must be well balanced. Tubes (and rotors) must be well balanced.
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High Speed Must be refrigerated Must be refrigerated Must be at least partially evacuated Must be at least partially evacuated Tubes must be very well balanced Tubes must be very well balanced
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Ultraspeed Must be refrigerated Must be refrigerated Must be evacuated Must be evacuated Tubes must be extremely well balanced Tubes must be extremely well balanced better than 10 mg
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Rotor Types Swinging Bucket Swinging Bucket Low Speed Ultraspeed Need very special attentionNeed very special attention
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Rotor Types Angled Angled Angled Vertical
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Theory RCF = 1.12r (N) 2 RCF = 1.12r (N) 2 RCF = relative centrifuge force (g)RCF = relative centrifuge force (g) r = radius in mmr = radius in mm (N = rpm in 1000’s)(N = rpm in 1000’s) Usually use a nomogram to calculate
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rpm g Radius (mm)
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Theory Sedimentation Coefficient Sedimentation Coefficient A measure of the particle being sedimented. Measured in Svedberg units S Primarily density related but also related to size. Clearing Factor K Clearing Factor K A measure of the sedimenting ability of the rotor.
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General Safety Maximum speed Maximum speed Securing rotor Securing rotor Balancing rotor Balancing rotor Selecting correct tubes Selecting correct tubes Correct filling of tubes Correct filling of tubes (do not overfill)(do not overfill) Flammables Flammables
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Bio Safety Biocontainment Decontamination
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Loading Balancing of tubes Balancing of tubes Symmetrical arrangement Symmetrical arrangement Load about the centre Load about the centre No overfilled tubes No overfilled tubes
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Load about the centre
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Load symmetrically
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Rotor Washing Use mild detergent and soft brush. DO NOT SCRATCH SURFACE WITH WIRE BRUSH Use mild detergent and soft brush. DO NOT SCRATCH SURFACE WITH WIRE BRUSH Rinse with distilled water Rinse with distilled water Leave rotor inverted on towel to drain Leave rotor inverted on towel to drain
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Poor Rotor Housekeeping Pitting, corrosion and salt deposits shown
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Centrifuge Maintenance Wipe centrifuge bowl with damp cloth to remove salts and dirt Wipe centrifuge bowl with damp cloth to remove salts and dirt Clean & lightly grease centrifuge lid seal Clean & lightly grease centrifuge lid seal Clean rotor lid and lightly grease o-ring Clean rotor lid and lightly grease o-ring Check for scratches and pitting in the rotor tube holders Check for scratches and pitting in the rotor tube holders
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Summary There is the potential for serious accidents with the misuse of any centrifuge There is the potential for serious accidents with the misuse of any centrifuge Take care in all aspects of use with particular attention to balancing of tubes and proper cleaning of the rotors Take care in all aspects of use with particular attention to balancing of tubes and proper cleaning of the rotors Report any damage of a rotor. Report any damage of a rotor.
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