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ASPHALT & CONCRETE FOR INDOOR FACILITIES Presented by Tom DeRosa
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TYPE OF CONSTRUCTION 3 TYPES OF BASE CONSTRUCTION FOR INDOOR FACILITIES 3 TYPES OF BASE CONSTRUCTION FOR INDOOR FACILITIES TYPICAL 4” to 12” STONE BASE with 2 LIFTS OF ASPHALT (1 ½” Binder & 1 ½” Top) TYPICAL 4” to 12” STONE BASE with 2 LIFTS OF ASPHALT (1 ½” Binder & 1 ½” Top) CONCRETE SLAB with a 1” to 2” ASPHALT LIFT CONCRETE SLAB with a 1” to 2” ASPHALT LIFT POST TENSION CONCRETE SLAB POST TENSION CONCRETE SLAB
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What decides which type of construction is necessary? SOIL CONDITIONS ENGINEER DESIGN TOWN & CITY REGULATIONS DESIGN-BUILD
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Building Design
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SELECTING SITE LOCATION
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BASE CONSTRUCTION Clear Site Clear Site Cut & Fill Sub base to Proper Elevation Cut & Fill Sub base to Proper Elevation Compaction / 95% Minimum Compaction / 95% Minimum Laser Grade / Create a Flat Surface (NO PITCH) “0%” Laser Grade / Create a Flat Surface (NO PITCH) “0%”
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Trenching for Drainage & Utilities Footing & Roof Drain Outlets Gas, Water, Sewer & Electric
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STONE BASE FOR ASPHALT / CONCRETE 4” to 6” Recycled or Quarry Stone Blend 4” to 6” Recycled or Quarry Stone Blend Wet Conditions may require 6” to 12” Wet Conditions may require 6” to 12” Laser Grade and Compact to 95% Laser Grade and Compact to 95% 4” Stone Base ¾”-1 ½” Clean Stone 4” Stone Base ¾”-1 ½” Clean Stone Wet Conditions may require up to 12” Wet Conditions may require up to 12” Laser Grade and Compact to 95% Laser Grade and Compact to 95%
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STONE BASE INSTALLATION
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CONCRETE FOOTINGS FOOTING DEPTH 3’ MINIMUM FOOTING DEPTH 3’ MINIMUM STEEL REQUIRED AS DESIGNED BY ENGINEER STEEL REQUIRED AS DESIGNED BY ENGINEER STONE BEDDING MAY BE REQUIRED STONE BEDDING MAY BE REQUIRED TYPE OF CONCRETE MIX TYPE OF CONCRETE MIX ( 3500 to 4000psi Typical) ( 3500 to 4000psi Typical)
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Laser Grade Stone Base
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Installation of Forms & Steel
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Utility Pipes Installed above Slab
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Installation of Concrete Slab
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Completed Concrete Slab
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Installation of Building Structure
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Mezzanine Deck Installed
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Lightweight Concrete Installed
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Installation of Wall Panels
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Exterior Concrete Sidewalks
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Installation of the Roof
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Asphalt Leveling Course
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Completed Asphalt Surfacing
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Colorcoating
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Colorcoating Completed
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Lighting & Interior Work Completed
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Courts Ready for Play
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Lichtenberg Tennis Center @ WestPoint
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Stone Base w/ Full Depth Asphalt 3”
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Colorcoated / Cushioned Surface
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Asphalt & Concrete for Indoor Facilities Special Thanks to Indoor Courts of America for Photos @ Riverwinds Tennis Center Special Thanks to Global Sports for Photos @ Lichtenberg Tennis Center & The Brosen’s Residence
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Copyright United States Tennis Court and Track Builders Association 2004. All rights reserved.
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