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BEST PRACTICES FOR GLOVEBOX ERGONOMICS Scott Hinds, PE Cindy Lawton, PT, OCS Cameron Van Cleave Scott.hinds@merrick.comScott.hinds@merrick.com (505)663-4162 CindyL@lanl.govCindyL@lanl.gov (505)667-0252 UNCLASSIFIED LA-UR 12-22787
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LEARNING OBJECTIVE: Practices to keep our glovebox workers comfortable and safe while working UNCLASSIFIED
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OUTLINE Background Glovebox Design Worker Best Practices and Exercises UNCLASSIFIED
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WHY ERGONOMICS? Proper work environment Lower stress Less fatigue Improved productivity Decrease risk of Injury Decrease risk of a BREACH UNCLASSIFIED
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GLOVEBOX INJURY DATA 54 people 20062007200820092010 Jan-June 2011 July-Dec 2011 Jan-June 2012 First Aide00233 10 4 0 Recordable710826 6 0 1 ShoulderElbowWristHand/fingersThumbSpine/other 17265535/2 2006-20102011- June 2012 Repetitive88%58% Single Occurence12%42% Survey Project for GB workers - Oct 2010 through March 2011 UNCLASSIFIED
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PERCENTAGE OF WORKERS REPORTING SYMPTOMS VS. YEARS AS A GLOVEBOX WORKER UNCLASSIFIED
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AVERAGE YEARS AS A GLOVEBOXWORKER VS. NUMBER OF SYMPTOMS PER PERSON UNCLASSIFIED
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KEY ERGONOMIC GLOVEBOX DESIGN CONSIDERATIONS Depth of glovebox and Width of glovebox Gloveport height Windows Transfer devices, airlocks, and doors Use of computer simulation UNCLASSIFIED
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-Engineering Controls - Design and make engineering changes to improve the situation -Administrative controls such as task rotation, decreasing duration, training, and exercises can help to buy time until you can do the appropriate engineering change but are NOT the solution UNCLASSIFIED
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DEPTH AND WIDTH OF GLOVEBOX Tasks should determine size UNCLASSIFIED
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GLOVEPORT HEIGHT, SHAPE, AND ORIENTATION The ideal height is at operator’s elbows, but that limits reaching distance. Ovular ports allow for a greater range of motion. Depending on the task, gloveports can be horizontal, vertical, or angled. UNCLASSIFIED
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REACH DISTANCE UNCLASSIFIED Correct Incorrect Using tools helps keep your body in a more neutral position.
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EXTENSION HANDLES Extension poles for cleaning windows and paint brushes helps with reach. An angled paint brush helps reaching in corners UNCLASSIFIED
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SHOULDER BEST PRACTICES Using a platform Improves alignment of the spine Shoulder angle must be below 70 degrees UNCLASSIFIED
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SHOULDER BEST PRACTICES CONT’D Recommended Platform Height (in)Height (in)Shoulder Height (in) 268-6757-55 466-6354-52 662 - 5851 - 47 Platform Height Recommendations (52 in centerline) UNCLASSIFIED
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PLATFORMS Platforms help decrease stress on the neck and shoulders. Important that size fits just between two ports, easily portable (wheels) Shoulder below 70 degrees UNCLASSIFIED
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SHOULDER STRESS Crease Wear Breach Poor Ergonomics Injury Risk UNCLASSIFIED
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SOLUTION Retractable shelf for airlock UNCLASSIFIED
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WINDOWS When the visual field is impaired, so is productivity and dexterity. Full view windows are ideal UNCLASSIFIED Shielding on windows decreases clarity.
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COMPUTER SIMULATION Use early on in the design process Identifies ergonomic stressors Reassess/validate changes UNCLASSIFIED
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COMPUTER SIMULATION CONT’D Graded approach to ergonomic stressors (red, orange, yellow, green) UNCLASSIFIED
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COMPUTER SIMULATION UNCLASSIFIED Identifies clearly the viewing by the operator
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WORKER BEST PRACTICES Shoulder Elbow Lower back and neck UNCLASSIFIED
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SHOULDER BEST PRACTICES Pull fingers free Extract with elbow angled down -improves muscle imbalances UNCLASSIFIED Removing arms from glovebox gloves
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SHOULDER BEST PRACTICES CONT’D Ideally - Use reach assist tools Place hand to inner surface of front panel to reduce stress on reaching shoulder and improve reach distance UNCLASSIFIED
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ELBOW BEST PRACTICES CONT’D Proper grasping techniques Do not reach over the top and grab/move items – a lot of stress on elbow Improper techniqueProper techniques UNCLASSIFIED
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ELBOW BEST PRACTICES CONT’D Power Grip vs. Pinch Grip Avoid pinch grip/ use a more open hand power grip Design tooling to reduce pinching Use foot controls vs. hand controls. Improper technique Proper technique UNCLASSIFIED
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ALLEN WRENCHES Enlarged handles… make wrenches easier to grab and hold. help avoid Pinch grip. UNCLASSIFIED
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REVERSE LOCKING TWEEZERS The fatigue from holding tweezers closed is eliminated. The length reduces the need to reach. UNCLASSIFIED
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LOWER BACK AND NECK BEST PRACTICES Anti-fatigue mats Help reduce lower back and leg fatigue UNCLASSIFIED
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LOWER BACK Move items closer prior to lifting Reduce lifting by improved housekeeping Items that weigh over 15 lbs in a glovebox need an assistive device to move UNCLASSIFIED
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EXERCISES Traffic cop: Helps with upper back stress and shoulders UNCLASSIFIED
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SHOULDER EXERCISES Strengthening exercises Rotator cuff Internal Rotation External Rotation Rhomboids UNCLASSIFIED
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ELBOW EXERCISES Stretching exercises Should be done throughout the day 10 – 15 second holds Stretching forearm flexorsStretching forearm extensors UNCLASSIFIED
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Summary Improve Designs Use appropriate tooling. Improve techniques. Strengthen Rotator Cuff and stretch forearms UNCLASSIFIED
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Thank you. Questions UNCLASSIFIED
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