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Great Green Gobs of Opportunity @ Food & Beverage Facilities AnMBR 2011 Process Expo Graig Rosenberger & Todd Broad
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BIOTHANE a VEOLIA WATER COMPANY Founded in 1979 Leading supplier of Anaerobic Systems in North America 100+ Installations in NA, 500+ worldwide Extensive F&B experience Design-Builder with full EPC contracting Part of Veolia Water
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Pentair X-Flow 35 years of experience in providing membrane technology for water and wastewater 45% of the world largest UF water projects use Pentair X-Flow membranes Along with Pentair Südmo and Pentair Haffmans offers valves, components & quality control equipment to the F&B industries Part of Pentair Inc. www.xflow.com www.xflow.com
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Anaerobic Membrane BioReactor
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Block flow diagram illustrates the AnMBR system fundamentals The Process Flow
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Equalization is site specific Unique Reactor Design Reactor Tank – Bolted or Welded, Coated or Stainless Steel Proprietary Mixing System Foam Control System Support Systems Precipitation Control System Unique operating parameters for membranes and reactor integration Full automation for easy operation and integration into modern facilities System flexibility to adapt easily to existing manufacturing facilities Biogas utilization packages – plant boiler or cogeneration The Anaerobic Process
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Proven durable tubular membrane construction Membrane type:F4385(PVDF, 5.2 mm ID) Module type:38CR(33 m 2 /module) Backing material:Woven/non woven Configuration:Series(capacity) Process:Crossflow US certification:Title 22 compliant Flux:15 - 35 lmh TMP (psi):1 - 6 Membrane lifetime:6 -10 yr Pentair X-Flow Crossflow Membranes
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AnMBR - Anaerobic Membrane BioReactor Advantages Very Short Startup Times to Capacity Function of seed culture volume Rapid Start and Stop of Digester – To Meet Factory Demands Very short recovery times from loading excursions Anaerobic Biomass is Stable & Reliable - Membrane Barrier Biomass cannot be washed out Organic removal Rates > 98% Incremental biogas generation TSS destruction
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AnMBR - Anaerobic Membrane BioReactor Advantages Mechanically Simple and Exceptionally Efficient Simple layout with quick and easy access to membranes All streams fully contained to eliminate odor Layout fully flexible to adapt to individual site conditions No submerged membranes - membranes fully accessible Sustainable flux rate performance with proactive control of crossflow filtration No inorganic fouling or precipitation on membrane vessels Reliable and Robust
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A generic AnMBR layout is illustrated above and exemplifies the following: System blends with existing facilities Layout fully flexible to adapt to individual site conditions No submerged membranes; membranes fully accessible No system shutdown required to repair, replace or maintain membranes Shop fabrication leads to increased schedule efficiency System Layout
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AnMBR - Anaerobic Membrane BioReactor Applications High Strength Waste Streams COD > 40,000 ppm Whey, Stillage, Other High FOG Streams Eliminate the DAF (and the chemical cost) Dairy, Rendering, Other High TSS Streams TSS from 1,000 ppm to 30,000+ ppm No upfront TSS removal required
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AnMBR - Anaerobic Membrane BioReactor Applications Expansions Free up existing aerobic capacity Greatly reduce sludge handling BOD/COD Isolation Go into the production facility Can be as much as 80% BOD in 20% of flow Meet Sewer in One Step Multiple unit processes NOT needed
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AnMBR - Anaerobic Membrane BioReactor Experience Full Scale Systems Daisy Brand Texas – 4 years Daisy Brand Arizona – 1 year Demonstration Scale Pilots Completed Biodiesel – 6 months Ethanol Thin Stillage – 6 months Pilots in Current Operation Ethanol – Europe (1) & United States (1) Chemical Wastewater – Europe Soybean Processing Wastewater – United States Pending – Distillery or Snack Food Producer
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AnMBR - Anaerobic Membrane BioReactor Experience Lab Bench top Pilot Testing Europe – 4 units United States – 2 units In Design and/or Construction Biodiesel – United States Dairy – United States Food Processing – United States Ethanol – Europe
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Field Proven AnMBR Full Scale Operation Daisy Brand, Inc, Garland, Texas Successfully Started in August 2007 on cottage cheese whey and wash water Expanded capacity in October 2009 Flow ~ 50,000 gpd; COD in = 60,000 mg/L; COD out < 300 mg/L Full Scale Facility in Operation
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System Performance
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AnMBR - Anaerobic Membrane BioReactor Conclusions Field Proven Greater than 99% COD Removal Efficiency Unparallel & Unprecedented Reliability and Robustness Integrate with Proactive Production Facility Waste Management for Ultimate Sustainable Solutions Ability to Change the Economics of “Traditional” Thinking Anaerobic Membrane BioReactor IS the Next Generation of Anaerobic Technology
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QUESTIONS?????
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