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SSA Water Splash With Title Exploring Opportunities Together
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Introduction to SAP SAP Application Forms Cable Applications Benefits SSA: Your Supply Partner Overview Stewart Superabsorbents 1
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Introduction to SAP SAP Application Forms Cable Applications Benefits SSA: Your Supply Partner 2
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Typically crosslinked acrylates, superabsorbent polymers (SAP) absorb and retain at least 200x their own weight Definition Introduction 3
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Water diffuses into the SAP particle by: Capillary action Osmotic pressure Absorption Introduction 4
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The dry SAP changes into a flexible but resistant hydrogel by absorbing water Swollen SAP Swelling and Blocking Introduction Dry SAP 5
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Absorption Phase Incoming water is absorbed and retained so its free flow is hindered. A fast and high absorption is beneficial at this step. Blocking Phase Swollen SAP has to be impermeable to stop the water- transport from gel-particle to gel-particle. Gel-strength and gel-stability are more important than capacity or speed. Dry SAP Impermeable stable hydrogel Steps of Sealing Introduction 6
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The permeability of SAP determines how water is transported in a layer of swollen SAP The water transport happens through microscopic channels between the hydrogel particles The permeability is mainly influenced by: Shape (form and surface) of SAP particles Gel strength (rheology/viscosity) of SAP Permeability Introduction 7
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Hydrated gel strength is very important: A high and fast absorbing SAP does not provide good sealing properties for the expected life of the cable. Swollen SAP creating an impermeable hydrogel, with excellent gel- stability is required for good water-blocking properties Hydrated Gel Strength Introduction 8
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Introduction to SAP SAP Application Forms Cable Applications Benefits SSA: Your Supply Partner 9
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Powder SAP Incorporated onto various components via direct application methods: fluidized bed electrostatic deposition vibratory deposition Liquid/HMA SAP Incorporated onto various components via: spray coating/printing dip coating Application Forms Product Processing 10
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Powder/Liquid/HMA SAP Waterblocking functionality can be added via: non-woven laminates yarns and binders filling or flooding compounds hot-melts other cable components Application Forms Product Processing 11
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Introduction to SAP SAP Application Forms Cable Applications Benefits SSA: Your Supply Partner 12
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Utilized in a variety of cable types: Power cables Fiber-optic cables Coaxial cables Copper Telephone cables Especially suited for outdoor applications Underwater cables Underground cables Indoor/outdoor - FR Cable Applications Cable Types and Locations 13
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Braided shield blocking Required application technology is common in the industry Shield Blocking Cable Applications 14
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Strand blocking Strand Blocking Cable Applications 15
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Water blocking functionality is incorporated in cable tapes that focus on diverse demands Separation between conductor / conductor shield / insulation Cushioning between insulation / metal screen Core binding Heat barrier Prevention of filling compound dripping out from the core Cable Tape Function Cable Applications 16
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Tape wrapping unit Polymers in Swellable Tapes Cable Applications 17
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Introduction to SAP SAP Application Forms Cable Applications Benefits SSA: Your Supply Partner 18
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Streamlined Cable Manufacturing Process Faster line speeds / cleaner process Usage volume is a fraction of what it replaces (i.e. filling / flooding compounds) Improved Cable Installation Smaller diameter Lighter weight Easier cable pulls both aerial and underground / conduit Significant Reduction in Cable Prep / Splice Time Lowers cost of initial installation Reduces emergency cable outage / restoration time Cablers / Installers/ End Users Benefits 19
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Improves Cable Life Cycle Effective sealing of defects localizing water damage Replacement of gel eliminates damage due to oxidation Insoluble x-linked polymers insure long term stability Environmentally-friendly / neutral SAP is non-toxic and can be placed in land-fills SAP is used in agricultural applications for soil amendment Benefits Cablers / Installers/ End Users 20
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Introduction to SAP SAP Application Forms Cable Applications Benefits SSA: Your Supply Partner 21
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Our Focus Specialize in water blocking technology for the wire and cable industry various material forms (i.e. powder, aqueous liquids, hot melt adhesives Offer a variety of water blocking options to meet demanding requirements high thermal stability of standard gels good absorption / blocking performance in ionic solutions SSA: Your Supply Partner 22
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Manufacturing In-house, 15 years of expertise Customized for application requirements particle size distribution additive packages such as flow agents, colorants, etc. packaging (2 kg bags, 25 kg or 1000 kg bags / supersacks) SSA: Your Supply Partner 23
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Technical expertise and experience in cable design focus on finding solutions to cable design issues Competitive pricing globally Excellent customer service SSA: Your Supply Partner 24
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Kip Clyburn Operations and Technical Support P: +1 (828) 632 5664 F: +1 (828-632-5771 kclyburn@stewartgroup.com Richard Ellis Sales P: +1 (678) 691-6398 M: +1 (678) 848-4805 rellisgas@cablematerialsinc.com Stewart Superabsorbents, LLC 1954 Main Avenue SE, Hickory, NC 28602 P: +1 (828) 632-5664 F: +1 (828) 632-5771 www.stewartsuperabsurbents.com Stewart Superabsorbents is a member of The Stewart Group of companies 25
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Final side with the splash and contact information
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