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www.imoldtooling.com
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Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation... …everything we do today and what we plan for tomorrow.
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www.imoldtooling.com Our Mission: To build the world’s best, high value moulds through the integration of technically superior engineering, manufacturing and planning systems.
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www.imoldtooling.com We are guided by ISO 9001 procedural standards.
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www.imoldtooling.com Fully integrated system of automated treatment of information (includes planning,production and quality) CUSTOMER IMOLD ONSITE PRODUCTION DIMENSIONAL CONTROL ENGINNERING (CAD/CAM/CAE ) DESIGN
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www.imoldtooling.com
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Flatness and parallelism < 0,01mm Clamping force 60.000N Indexing accuracy 4X 90º, < 0,01mm Positioning and repetitive accuracy 0,002mm
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www.imoldtooling.com ENGINEERING AND DESIGN 3D TECHNOLOGY. Less risk of components conflict. Automatic 2D drawings. Automatic components drawings
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www.imoldtooling.com ENGINEERING AND DESIGN 3D TECHNOLOGY
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www.imoldtooling.com PACKAGING
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www.imoldtooling.com CAE – Computer Aided Engineering. Rheological simulation. Thermal evaluation. Part warpage. Fiber direction Reports are produced by experienced and qualified people
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www.imoldtooling.com Filling Analysis Pressure distribution in cavity Temperature at flow front Shear stress and shear rate in material Frozen layer fraction Clamp force Weld lines Optimization of processing conditions to a certain application Air traps (predictable location) Optimization of feed system layout Optimization of gate(s) location
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www.imoldtooling.com Cooling Analysis Cooling conditions –Cooling time –Circuit flow rate Circuit coolant temperature Time to cool –Part –Runners Temperature distribution –Part –Runners Cooling layout optimization
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www.imoldtooling.com Warpage Analysis Visualization of deformed part Total deformation Values of deformation in x, y and z directions Evaluation of causes of warpage –Deflection, differential cooling –Deflection, differential shrinkage –Deflection, orientation effects
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www.imoldtooling.com STANDARDIZATION All the single components will be standardized if there is a minimum chance to do it. The bottom line - cost effective mould investment, precision and productivity.
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www.imoldtooling.com STANDARDIZATION
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www.imoldtooling.com INTERCHANGEABILITY Every single component will have a reference and will be produced within a given tolerance. The bottom line - Good identification, total interchange ability and quick assistance.
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www.imoldtooling.com MEASURING REPORT OF INSERTS AND CAVITIES
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www.imoldtooling.com - CMM PART PROGRAMS FOR INSPECTION OF PRODUCED PARTS, IN A WIDE RANGE OF LANGUAGES - DEVELOPMENT OF SPC SOFTWARE
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www.imoldtooling.com AN EXCELLENT MOLD Our moulds are designed using the highest level engineering and manufacturing techniques, shipped on time and ready to perform. We guarantee it!
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www.imoldtooling.com Our moulds are designed using the highest level engineering and manufacturing techniques, with guide bushes totally self lubricating for ejector plates AN EXCELLENT MOLD
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www.imoldtooling.com
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TRYOUT REPORT
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www.imoldtooling.com LIFETIME SUPPORT We will support your mould identifying that part you may need – send it to you – and ensure it will fit. We’ll do it for as long as you own the mould!
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www.imoldtooling.com HOTRUNNERS SYNVENTIVE ( former KONA, EUROTOOL AND DYNISCO ) MOLDMASTERS HUSKY EWIKON GUNTER INCOE DME PSG YUDO … among others
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www.imoldtooling.com COMPONENTS DMS DME HASCO RABOURDIN STRACK NORMA FIBRO … among others
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www.imoldtooling.com ADITIONAL SERVICES Mechanical analyses Metal coating Stereolitography Prototypes Heat treatment High quality grinding services Jig boring Texture
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www.imoldtooling.com HSM 400 6 pallets 40.000 RPM 18000 RPM 1000x600MM HIGH PRECISION EQUIPMENT
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www.imoldtooling.com CHARMILLES ROBOT 54 electrodes 4 pallets 1000X600 HIGH PRECISION EQUIPMENT
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www.imoldtooling.com FANUC ROBOT 6 AXES HIGH PRECISION EQUIPMENT CEL OF 3 MAKINO EDM MACHINES WITH FANUC ROBOT
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www.imoldtooling.com SOFTWARE TOP MOLD MOLDFLOW MASTER CAM WORK NC PROPIETATRY SOFTWARE HP PLOTTER DJ500
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www.imoldtooling.com Equipments TypeReferenceYearTravel XYZControlToolsRPM Milling M. Center Mikron VCE 1000 19981016 x 508 x 550HAAS2010.000 Milling M. Center Mikron VCP 710 1999710 x 600 x 550H4263018.000 Milling M. Center Mikron HSM 400 2001400 x 450 x 350H4307242.000 robot with 7 palletes Milling M. Center Huron K2 x10 20011000 x 800 x 500Siemens3018.000 Milling M. Center Huron K x 10 20011000 x 800 x 500Siemens2012.000 Surface Grinding Surf. Grinding 20021000 x 600 x 550 Surface Grinding Un. Surf. Grinding 2002480 x 125 x 425 Die Sinking EDM Charmilles Rob. 55P 2001600 x 400 x 450CharmillesEquip. QCRI Robot (4 pallets and 54 electrodes) Die Sinking EDM MAKINO EDNC 43MR (3x)2004350 x 450 x 350MAKINOEDM cel With 6 axes Robot WEDM AGIE CHALLENGE 2eCut2004550 x 750 x 250AGIEWith EROWA robot 3D CMM COORD 3 19981000 x 600 x 450 VIDEOSIMPLE2005Video measuring microcospe Crane 5 Ton 2001 Crane 8 Ton 2001
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www.imoldtooling.com 2 K MOULDS
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www.imoldtooling.com METALIC INSERTS
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www.imoldtooling.com MEDICAL
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AUTOMOTIVE SPEAKER GRILLES
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South America Rua Edmundo Doubrawa, 1.800 (Br101, km 31) Pirabeiraba - Caixa Postal 7146 89239-280 Joinville-SC Brasil tel.: +55 (0)47 425 9000 fax: +55 (0)47 425 9100 e-mail : imoldbr@imoldtooling.com Europe Charneca da Carreira de Água, lt-2 Zona Industrial da Barosa 2400-013 Leiria P.BOX 180 Portugal tel.: +351 244 850 020 fax: +351 244 850 029 e-mail : imoldpt@imoldtooling.com
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www.imoldtooling.com Adriano Caseiro - president phone : +351 244 830 540 mobile phone : +351 917 534 933 fax : +351 244 850 029 e-mail : acaseiro@imoldtooling.com Europe
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www.imoldtooling.com Europe Charneca da Carreira de Água, lt-2 Zona Industrial da Barosa 2400-013 Leiria P.BOX 180 Portugal tel.: +351 244 850 020 fax: +351 244 850 029 e-mail : imoldpt@imoldtooling.com
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www.imoldtooling.com South America Rua Edmundo Doubrawa, 1.800 (Br101, km 31) Pirabeiraba - Caixa Postal 7146 89239-280 Joinville-SC Brasil tel.: +55 (0)47 425 9000 fax: +55 (0)47 425 9100 e-mail : imoldbr@imoldtooling.com
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www.imoldtooling.com
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IMold OnSite™ You will know exactly what is happening with your mould, as it happens through www.imoldtooling.com. www.imoldtooling.com REPORT
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; ; LISBOA LEIRIA MADRID NEW YORK – PARIS 7 HOURS BY PLANE NEW YORK – LISBOA 6 HOURS BY PLANE FRANKFURT – LISBOA 3,5 HOURS PARIS - LISBOA 2 HOURS BY PLANE MADRID - LISBOA 1 HOUR BY PLANE LISBOA - LEIRIA 1H 30MIN BY CAR
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www.imoldtooling.com
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