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Marine and Sub-Sea Applications
MaxTorque, LLC Marine and Sub-Sea Applications Performance Gearboxes TM CONTACT INFORMATION: Patrick West, Manager MaxTorque, LLC* EU+31 (0) North America *MaxTorque is an Industrial Actuation Group affiliate
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MaxTorque Worm Gears – Your Sub Sea Advantage
MANUAL, REMOTE OR ROV Smaller Gear design allows for greater torque capability in smaller packages Direct mount allows for reduced head height 70% base efficiency allows the use of smaller actuators or hand wheels Faster Close times 50%+ faster close times 50% + fewer turns with the same or less input Lighter Smaller gear and actuator = less weight Direct mount capability may eliminate bulky adaptors All images and concepts are property of MaxTorque, LLC
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MaxTorque Worm Gears - a Better Mousetrap
AutoLock (Patent Awarded) TM Multi-Start, Double Enveloping Worm Gear Set, 4140 HT Standard Sub-Sea Advantages 200%+ more efficient 50%+ fewer turns with less rim pull / input torque Proprietary Self Locking Design Superior Sealing; O-rings or lip seals at all junctions Unique sealing system for shallow applications to prevent organic intrusion. Compensation to 3,000 M Bronze/Ductile Iron Composite 360° Worm Wheel Superior Sealing Options Including Double O-ring Designs and Proprietary Shallow Water Seals All images and concepts are property of MaxTorque, LLC
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MaxTorque Worm Gears – Subsea Standard Materials
All images and concepts are property of MaxTorque, LLC
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Single Enveloping Worm Gear Double Enveloping Worm Gear
How We Do It: Double Enveloping Worm Gear Single Enveloping Worm Gear Double Enveloping Worm Gear Single Start Multi- Start Standard Gears MaxTorque Max tooth contact 2.96 Tooth contact of 6.6 – 10.7 MaxTorque’s gears: Multi-start = Faster Close Greater tooth contact / Double enveloping shape = Higher torque capability and significantly less backlash Novel tooth shape and high contact ratio = low contact / bending stress leading to superior durability High helix angle = Superior efficiency (70% +)
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MaxTorque – Modular Adaption
Modular Direct Mounting Base (Any size, bolt pattern needed) Modular base plate and drive adaptor - Direct mount - Accommodate any top works - Lower hear height - 360 degree mounting Splined Adaptor
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MaxTorque Compensation, Buckets and Panels
Input Options - ROV Buckets per API 17D, ISO or as specified - Horizontal or vertical - Hand Wheels (Tethered Option) - Remote or extension drives General Options - Panels - Flush Ports - Hot Stab - High Visibility Position Indicators - Feelicator – Tactile position indicator - External ROV position indicators All images and concepts are property of MaxTorque, LLC
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MaxTorque Compensation, Buckets and Panels
Lubrication - Oil filled - Grease filled - Water soluble Compensation Systems - Always piston - Passive - Active (Spring assisted) Special Options - Check valve position lock - Input torque clutch - Bucket extensions - Special material housings: Carbon steel, duplex - Special material: nitronic 60, duplex, super duplex input shaft - Customer specified coating systems All images and concepts are property of MaxTorque, LLC
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MaxTorque - Testing / Validation
Sub Sea Testing Hyperbaric testing at Mohr Engineering, Houston, TX (500 meters) Hyperbaric testing at Southwest Research Laboratories, San Antonio, TX (1,200 meters) All units pressure tested prior to shippments Test Apparatus Purpose Built Capable of up to 600,000 ft/lbs PC / PLC controlled Calibrated and Validated Ensures performance and reliability
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MaxTorque – Key Partners and Projects List
Cornerstone Valve The Score Group Cameron Dresser ElPaso BP Shell Projects: Thunder Horse Shenzi Mirage Pegasus NCMA H4 Stolt ElPaso Shallow Transfer
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Select Competitive Comparison
In-lbs Nm BW4 692 1,000,000 112,985 244 80 M83 669.8 996,000 112,542 814 83 MW1 1,079 1,500,000 169,492 551 77 M125 1052.7 1052 79 Turns to Open Rim Pull* (lbs.) MaxTorque Mastergear Max Output Unit Mech Advntg *36” Worm Wheel Ft-lbs Nm BW3 635 58,333 79,090 159 0.71 WTR-500 2,070 41,000 55,588 517.5 0.36 BW4 975 83,333 112,985 244 WTR-575 2,334 89,000 120,666 583.5 0.38 Turns to Open Run Effic Unit Ratio Max Output MaxTorque Limitorque
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Marine and Sub-Sea Applications
MaxTorque, LLC Marine and Sub-Sea Applications Performance Gearboxes TM CONTACT INFORMATION Manufacturer: Patrick West, Owner / Manager EU North America
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