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Please click on our logo or any link in this presentation to be redirected to our website & email. Thank You! 17A Marlen Drive H amilton, NJ 08691 U SA Tel: (609) 586-8004 F ax: (609) 586-0002 www.ippe.com
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Introduction Product : Crystalline Ammonium Nitrate Max. Capacity:40 MTPD Basic Licenser:Sumitomo (Japan) Year of Startup:October 20, 1979 Year of Shutdown:September 3, 2005 Spare Parts:Large Quantity Available Documentation:Complete / Available
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Design Conditions Product Ammonium Nitrate (NH 4 HNO 3 ) 99.5 wt % min. Water 0.15 wt % max. Residue 0.03 wt % max. Sieve Analysis + 40 Mesh -150 Mesh 5 wt % max. 15 ~ 35 wt %
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Raw Material and Chemicals Ammonium Nitrate Solution Composition Ammonium Nitrate Residue Pressure Temperature 95 wt % min 0.03 wt % max. 3 kg/cm 3 149° C Surface Active Agent Trademark Manufacturer Cation SA Nippon Oils & Fats Co. Ltd. Anti-caking Agent Trademark Manufacturer Palmitic Acid “NAA-171”, Amine “ABT-F” Nippon Oils & Fats Co. Ltd. Liquid Ammonia Pressure Temperature 14.1 kg/cm 3 26.7° C Design Conditions
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Utilities Steam Pressure Temperature 10 kg/cm 3 g min. 183° C min. Cooling Water Pressure Temperature 3.7 kg/cm 3 g 30° C Process Water Pressure Quality 1.8 kg/cm 3 g Steam condensate over 80° C free from chlorine Electrical Design Motors less than 0.2kw Motors 0.2kw - 149k Motors 150kw & above 220V, 1 phase, 60Hz 460V, 3 phase, 60Hz 6600V, 3 phase, 60Hz 110V 1Ph 60Hz for Control Power Only
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Plant Equipment Mothballing in Progress NH 3 System Boxed after N 2 gas injection C.W. System Circulating Dryer & Cooler Coating Anti-Rust Agent (Paraffin Oil)
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Plant Equipment Equipment Replaced Packing Tower (350-106) Anti-Air Pollution Project (August 1998)
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Equipment List NOITEMDESCRIPTIONCONTENTS MATERIAL MOTOR (kw) CASINGIMPELLERSHAFT 135-P-102Scrubber Circulation Pump5% AN SolutionSCS13 SUS3043.7 235-P-103Brine Circulation PumpBrine SolutionFC25 S45C3.7 335-P-107A/BPacking Tower Cir’ PumpAN SolutionSUS316 5.5 435-B-102Cooling Air FanAirSS41 S48C5.5 535-B-103Exhaust Air FanAN DustSUS304L 22 635-A-101AgitatorSAA SolutionBlade: SUS304SUS3040.4 735-A-105AgitatorAN Recycle Sol.Blade: SUS304SUS3040.4 835-CR-101CrystallizerANSUS304SUS304 Lined S25C11 935-SP-101AN ConditionerANSUS304SUS304 Lined S25C0.75 1035-SP-102AN DryerANSS41 11 35-SP-103AN Cooler 1ANSS41S25C11 1235-SP-104AN Cooler 2ANSS41S25C11 1335-SP-105AN Cooler 3ANSS41S25C11 1435-V-102Cooler Feed ConveyerANSUS304Bucket: SUS304Chain: SUS3042.25 1535-V-103Hopper Feed ConveyerANSUS304Chain: SUS3040.75 1635-S-101AN ScreenANSUS304Screen: SUS304SF452.2 1735-V-104Product Transfer ConveyorANFrame: SS41Slat: PP1.5 1835-BF-101Weighing ScaleANChute: SUS304Body: SS410.4 1. Rotating Equipment
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Equipment List NOITEMDESCRIPTIONCONTENTSCAPACITY SIZE (mm) (ID X L) MATERIAL MAINACCESSORY 135-0-101Tank for density meterAN Solution0.029 m 3 165ID X 1550LSUS304STPG 38 235-0-102Head tank for feed to SP-101AN Solution0.049 m 3 267.4ID X 1000HSUS304SS41 335-0-103Measuring tank for feedNH 3 0.021 m 3 300ID X 300HSUS304SS41 435-0-104NH 3 Mist Separator for E-103Air, H 2 O0.35 m 3 300ID X 400HSS41 535-0-105H 2 O Mist Separator for E-103AN Solution0.4 m 3 600ID X 1200HSS41 635-0-106Packing TowerAN Solution, HN0 3 130 Am 3 / min1070ID X 5390HSUS304L 735-0-107HopperAN1700ID X 1400HSUS304 835-TK-101AN off spec. tankAN, Steam0.79 m 3 1000ID X 1000HSUS304 935-TK-102Dissolving tank for oversize ANAN, Steam0.79 m 3 1000ID X 1000HSUS304 1035-TK-103Cyclone Bottom tankAN Sol., Steam, Water0.79 m 3 1000ID X 1000HSUS304 1135-TK-107Brine tankBrine Solution (K 2 C0 3 )30 m 3 1500ID X 1700HSS41 1235-TK-108SAA Dissolving tankSAA0.31 m 3 700ID X 800HSUS304 1335-TK-109SAA Head tankSAA410ID X 405HSUS304SS41 1435-TK-110ACA Melting tankACA0.06 m 3 400ID X 500HSUS304 1535-TK-111ACA Head tankPalmitic acid, Amine0.03 m 3 300ID X 415HSUS304 2. Stationary Equipment
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Equipment List NOITEMDESCRIPTIONCONTENTSCAPACITY SIZE (mm) (ID X L) MATERIAL MAINACCESSORY 1635-TK-112C. Water tankC. Water 1735-E-102Brine CoolerNH 3 / K 2 CO 3 40 m 2 Tube: 31.8”OD Tube: C.S. Shell: C.S. 1835-E-103Air CoolerAir, NH 3 Tube: 2”OD * 16’L Shell: 22”OD Tube: C.S. Shell: C.S. 1935-E-104NH 3 Super HeaterNH 3 Vapor Tube: C.S. Shell: C.S. 2035-E-106Air Super HeaterAir Tube: C.S. Shell: C.S. 2135-F-103Air FilterAir0.9 m 2 SS41 2235-SP-106ScrubberWaterSUS304L 2. Stationary Equipment cont.
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Process Flow Diagram
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Contact Information MICHAEL JOACHIM VP GLOBAL PLANT SALES Tele: 609-838-5930 (direct) Mobile: 609-516-9107 MichaelJ@ippe.com
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