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Published byEsteban Knaggs Modified over 9 years ago
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POLYURETHANE / PU / NON-PVC 101
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What Is Polyurethane? How Is It Made?
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Pic of process from PU booklet
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2 nd Pic of process from PU booklet
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WHY USE POLYURETHANES? Strength and Durability Performance (when made using high grade resins) Outstanding Inherent Stain Resistance Resistance to Cleaners Comfort Softness Breathability Temperature Control
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ENVIRONMENTAL BENEFITS Decompose quicker than PVC products Incinerate more safely than PVC Typically emit a lower level of VOCs Phthalate-free
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NOT ALL POLYURETHANES ARE CREATED EQUALLY!! 1.Polycarbonate PU-based materials -withstand 7+ years of hydrolysis testing 2.Polyether PU based materials - withstand 3-5 years hydrolysis testing 3.Polyester PU-based materials -withstand 1-2 years hydrolysis testing What makes a polyurethane suitable for the Healthcare Environment?
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Base and Skin must both use polycarbonate resins! What makes a polyurethane suitable for the Healthcare Environment?
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Otherwise…..the possibility of degradation, resulting in a field failure.
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Hydrolysis is the process by which humidity and heat break down the cell structure of a polyurethane, resulting in a flaking, brittle surface. Warm weather and humidity can act as the catalyst for the degradation of the material, but even in an air- conditioned indoor environment, body heat and sweat can, over time, be sufficient to break down a poor quality polyurethane. What is Hydrolysis Resistance and How Do We Determine Resistance To It?
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1.What type of resin is it made of? - Polycarbonate resins should be used in BOTH the skin and base layers. 2.What is the minimum Hydrolysis Resistance suggested? - We recommend a minimum of 5 year results for Healthcare environments. 3.How can the material be cleaned? - Polyurethanes that are manufactured with polycarbonate resins offer excellent stain resistance and excellent clean-ability. For the tougher stains, they may be cleaned with a bleach or alcohol solution. The Three Questions to Ask When Selecting A Polyurethane:
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