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University of Wisconsin Engine Research Center Spray Targeting to Minimize Soot & CO Formation in Premixed Compression Ignition (PCI) Combustion with a HSDI Diesel Engine SANGSUK LEE & Rolf D. REITZ Motivation Stringent future emission regulations require low emission strategies. PCI (Premixed Compression Ignition) is a practical way to achieve near zero levels of soot and NOx trade-off even under fairly rich conditions. Objectives To investigate key factors which determine the characteristics of PCI and Conventional Diesel Combustion. To find the best way to realize low emissions. To understand how the spray targeting affects on emission formation. Start of Burn & Burn Duration Burn Duration 10–90 % burn durations about 5 degree regardless of SOI and nozzle within the PCI regime. In Conventional regime, duration increased as SOI was retarded since fuel burnt within the mixing controlled varies with SOI. Start of Burn The Combustion starts around -11 o ATDC in PCI. ; Similar Combustion Characteristics with different soot formation What makes the difference in soot & CO emissions? ; Pre-ignition mixing with squish and swirl flow. Spray Targeting 10-90% Burn Duration Details for 120 o Nozzle Operation Conditions Engine Speed2000 rpm Load4.8bar IMEP Boost Pressure151 kPa EGRabout 55% Intake Air Temp.90 o C Injection Pressure1500 bar Start of 10% Burn Single Injection _ Soot & CO Three combustion regimes (MK, Conventional, PCI) were identified with respect to SOI. MK (SOI > -5°) Conventional diesel combustion ; Soot & CO increase as SOI retarded. No big difference in levels except 50 °nozzle. PCI (SOI < -20°) ; No simple rule to describe the emission trends in PCI combustion. No significant NOx emission difference observed under high levels of EGR. CO Soot Split Injections Hard to find an advantage of split injections compared to single injection optimum in PCI. Results of Pickett (SAE2005-01-0921) explained that soot emission increased when the spray interacted with the burnt gas due to a shortened lift-off length. Spray Targeting Soot CO Spray Targeting at a piston bowl edge gave the minimum emissions both soot and CO. Soot was minimized when the spray was targeted at the bottom of the piston bowl. Targeting at the inner surface of the piston gave optimized CO emissions. Spray Targeting _ Squish Flow Soot CO Optimum spray targeting near the edge of the piston bowl was observed regardless of spray angles. Optimum spray targeting moved up piston bowl as spray angle became narrower. Conclusions Burn durations are good indicator to classify the PCI combustion in diesel engines. Spray Targeting at the edge of the piston bowl is a key factor to minimize emissions in PCI combustion. Soot could be optimized when spray was targeted at the bottom of piston which provided the longest spray travel distance. However, CO emission increased. CO was significantly reduced when spray was targeted at the inner surface of the bowl, with a corresponding increase in soot emission. NOx Why Targeting? Optimum Targeting (SOI = - 43 o ) Fuel can be dispersed more effectively when the spray is targeted at a spot where the interaction between the spray and the squish flow is enhanced. Worst Targeting (SOI = - 30 o ) 120° Nozzle
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