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Published byTiana Mountcastle Modified over 9 years ago
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Trailer Tasking Technology AutoLoaderT3 Copyright © 2000
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2 What is AutoLoaderT3? AutoLoaderT3 is a truck loading system: Uses expert rule-driven planning engine to load trailers Goal is to maximize load weight/cube and minimize loader effort Works in conjunction with WMS (Warehouse Management System)
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3 What Can AutoLoaderT3 Do For Your Warehouse Operations? AutoLoaderT3: Reduces effort in loading trucks Supports better cube/weight utilization Saves money
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4 TradeOff
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5 Safe Rather Than Sorry Approach The complexity of “maxing” out a truck’s capacity has meant a safe rather than sorry approach. Shipper’s deliberately use “rules of thumb”, such as “a truckload is 44,000 lbs.” –Don’t know what tractor/trailer will be used –Loader expertise varies
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6 Safe Rather Than Sorry Approach Need to be here
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7 Loading is Time Intensive
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8 AutoLoaderT3 Keeps Loads Legal AutoLoaderT3 makes safe loads that maximize the use of the trailer
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9 Sample Results...
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10 AutoLoaderT3 Makes the New Hire as Good as the Experienced Veteran Calculates weight/balance Configurable to the exact trailer which arrives at the dock and carrier tractors Ensures that loads fit into the assigned trailer
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11 Sample Results...
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12 AutoLoaderT3 Increases Productivity Reduces planning time by eliminating thinking time Eliminates double handling by sequencing staging and retrieval Tries to have loaders pick up two items at once
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13 AutoLoaderT3 Increases Productivity Groups items to minimize number of trips to staging and storage
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14 Sample Results...
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15 AutoLoaderT3 Eliminates Damage Minimizes crush
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16 AutoLoaderT3 Minimizes Damage Attempts to use forward locking to minimize transit damage
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17 AutoLoaderT3 Reduces Overhangs “A” has no overhang if it is at the front of the trailer “B” has a partial overhang forwards, and a total overhang backwards “C”has no overhang forwards, and a partial overhang backwards “D” has no overhang forwards, but may have a total overhang backwards, depending on where the rear of the trailer is
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18 AutoLoaderT3 Reduces Overhangs Since trucks can stop faster than they can start, a forwards overhang is worse for load stability than a backwards one
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19 Sample Results...
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20 AutoLoaderT3 Meets Customer Requirements Supports unloading with a pallet jack–if necessary (upper pallets cannot be removed with a pallet jack, must use forklift) Supports varying laws on gross weight & axle weight. May need to be user-set based on trailer type (i.e. tandem axle may have 34,000 lb. limit, in some areas may be 36,000 lb.)
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21 AutoLoaderT3 Meets Customer Requirements Handles various trailer configurations Supports multi-stops
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22 AutoLoaderT3 Meets Customer Requirements Tries to keep pallets for the same order together (may be multiple orders for the same stop)
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23 AutoLoaderT3 Allows Loads To Be Maximized AutoLoaderT3 supports maximizing the utilization of expensive trailer capacity at 3 levels: Generic truck Carrier specific vehicle using carrier specific database of tractors and trailers (i.e. J.B. Hunt) Tractor/trailer specific Detailer setting, if desired, can be to the pin setting.
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24 Case Study AutoLoaderT3 reduced transportation costs at a plant serving the Northeast U.S.
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25 How AutoLoaderT3 Works
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26 Running AutoLoaderT3
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27 Major Inputs/Outputs – Main Screen
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28 Major Inputs – Settings
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29 Major Outputs – Message for Shipment
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30 Major Outputs – Trailer Load Profile
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31 Major Outputs – Loading Instructions
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32 Major Benefits No overload fines More product on each trailer Less damage Increased productivity
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33 Contact Us For More Information Warehouse Optimization, LLC Phone (615) 791-8000 Email: info@warehouseoptimization.com
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