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2008 년 04 월 Proposal of Laminating M/c Soft to Hard Proposal of Laminating M/c Soft to Hard
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2. SYSTEM COMPOSITION Contents 3. BLOCK DIAGRAM 4. SYSTEM LAYOUT 1. SYSTEM SPECIFICATION 5. COMPOSITION 6. FICTURE
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System Specification Load & Unload method : Cassette to cassette. Flow : 4 station Indexing table Work size * Panel : 2”~5” (0.4t~2.2t) or 4”~7” * Film : 2”~5” (0.12t~0.3t) or 4”~7” M/C Tact time : 6sec / panel (exclude model change time) Align method : Mechanical align (or auto vision align – option ) Laminating Method : Tilt & Rolling Cleaning method : Roll cleaning 1. System Specification
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SYSTEM COMPOSITION Cassette auto changer Glass loader unloader Glass Loading positioning changer (90˚or 180˚) Glass Per Align unit ( for mechanical) Glass Loader for index table Roll cleaning unit for Glass Film magazine & Lower sheet auto remover Film Contact & Align unit ( for auto vision) Rolling unit Unloder for index table 2. System Composition
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3. Block Diagram – Single side TURNALIGNLOADER FILM ATTACH FILM LOADING 下部保護紙除去 EJECTOR CLEANER UNLOADER TURN ALIGN
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3. Block Diagram – Double side ROTATION ALIGN LOADER FILM ATTACH FILM LOADING (REMOVER) TURN FILM ATTACH FILM LOADING (REMOVER) VISION ALIGN ROTATIONUNLOADER VISION ALIGN CLEANER
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4. System Layout
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( Loading unit )( Roll cleaning)( Attachment ) ( 保護フィルム除 去 ) ( Attachment Head) ( Loading unit ) 5. Composition ( Align unit)( Loading station)
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CASSETTE LOADER 5. Composition – Loader & Unloader 1. Cassette から Glass を Loading する装置. Servo Motor を適用して高速で Loading が可能. 2. Pick Up 装置 Vacuum 吸い付いて Glass 離脱を 防止し. 3. Loading time : 5sec
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FILM CONTACT( 上面 ) Laminating Vision Align 付着位置に移動 TiltingRolling 復帰 & Index turn 5. Composition – Laminating
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保護フィルム剝離 5. Composition – Film remover 1. Glass 対面に保護フィルムを剝離させる装置. 下部の Stage を移送させながら剝離する. 2. 高速でフィルム剝離が可能なシステム. - 剝離時間 : 1sec 3. 剝離が必要な仕様に適用する. (Option)
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( TOP VIEW ) *. ITO FILM MAGAZINE ( OPTION 仕樣 ) - 自動で高さを調節 / 全体機種を対応 / 2 枚重なることを防止 (AIR ZET) / 残量を感知 *. ITO FILM MAGAZINE ( OPTION 仕樣 ) - 自動で高さを調節 / 全体機種を対応 / 2 枚重なることを防止 (AIR ZET) / 残量を感知 5. Composition – Film magazine
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5. Composition – Vision align 1.Pre-Align : 保護フィルムをとり除いた後 Mechanical align する. Align 精度 : XY = ±0.5mm 2. Vision align : Vision Camera で畵像を認識して Xyθ 整列する. Align 精度 : XYθ ±0.1mm 1234 Film InMechanical alignVision Align
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1.2 個の Vision camera でコーナー or 形象をキャプチャー. 2.XYΘ Stage を 利用して Align 補整 : ±0.1mm 3.Vision 分解能 : 1/4 pixel : 最大 1/40 pixel – Option 4. 接續可能 CAMERA : VGA (640 x 480) : 高解像度 (1280 x 1024)-Option 5. 接續可能 Motor : Step Motor, Servo Motor Motion Control : 4 軸, 動機制御, 8MHz 制御可能 外部 入. 出力 : RS-232C, Digital I/O, Ethernet 5. Composition – Vision align Mechanical align Vision Align 1. 保護フィルムをとり除い た後 1 次 Mechanical Align. 2. Align 精度 : ±0.5mm 3. Align 方向 : X-Y 축 4. Align 裝置 : Guide Cylinder. 5. Align stoke : 10mm
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DIMENSIONS : UTILITY : 220V 3P CDA : 5~8k ㎏ / ㎠ 6. Picture
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Challenge & Creation Mind Technology Venture Company The company which does responsibility The company which always endeavors Top class Company Thank you
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