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Current Status of Shipyard Competent Person Programs in Louisiana and Texas Laura Hartline Weems United States Coast Guard Safety and Environmental Health Officer
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What do you think of when you think of the South? Perhaps...
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POPEYES Fried Chicken
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Winn-Dixie Supermarket
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Drive through Package Stores
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Or maybe you think of the boats...
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Objective of research n n Evaluate Shipyard Competent Person programs and facility safety programs
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Background- Marine Inspectors n n Coast Guard has Marine Inspector program for commercial vessels n n Inspectors often conduct inspections on vessels in shipyards n n Principle hazard- confined space entry on vessels (fuel tanks, cargo tanks, voids)
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Background- confined spaces n n Confined space entry is serious hazard CG definition: Limited openings, unfavorable ventilation, & not designed for continuous human occupancy Ships have many confined spaces Ships also carry many hazardous chemicals -cargoes, fuel, cleaners
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Background- confined spaces n n Confined space are normally first verified as “Safe for Workers” by Marine Chemist n n OSHA allows Shipyard Competent Person to recheck spaces to maintain MC Certificate n n Safety is rarely their primary duty
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Background- SCPs n n OSHA only requires that SCPs know how to do their job, does not require formal training n n SCPs are usually the new employees at a facility. Receive little training on instruments & recognizing hazardous conditions n n There is no formal audit program in place to evaluate SCPs
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Background- CG’s position n n Coast Guard safety policies are more stringent than OSHA’s n n OSHA’s regulations -29 CFR 1915- Safety standards for shipyard employment n n OSHA allows for: Oxygen 19.5% - 22.0% 10% of Lower Explosive Limit Toxic vapors/gasses < PEL
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Background- CG’s position n n Coast Guard Marine Safety Offices usually add more restrictions to CG safety policies n n Policies for each MSO may differ n n Shipyards are expected to abide by all policies when CG inspectors are at their facility
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Background- Why District 8?
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Background continued è Examples of common shipyards in Louisiana and Texas...
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Description of research n n Survey tool was designed to gather info shipyard competent persons facilities policies and procedures n n Planned visits to shipyards in Louisiana and Texas to conduct survey
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Research Methods n n Questionnaire used to survey SCPs and facilities n n 3 main sections Background Information (6 questions) Basic Knowledge (15 questions) Facility policies and procedures (17 questions)
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Example Questions n n 9. Define LEL (Lower Explosive Limit): _________________ n n 16. What is the normal atmospheric level of oxygen? _______% n n 20. What does it mean to visually inspect a space? _____________ n n 30. How often do you zero your instrument(s)? ______________
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Research Methods n n Pilot administration in Rhode Island 2 SCPs at 2 shipyards n n Revisions made n n Over 3 weeks, visited 46 SCPs in 24 shipyards in New Orleans, Morgan City and Houston
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Research Methods PortNo.No. SCPsShipyards New Orleans2210 Morgan City179 Houston75
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Research Results n n 35 of the questions had point values of 0-4 pts for total possible score of 140 pts. Lowest: 55 pts Highest: 125 pts Mean: 95 pts n n Very broad distribution of scores
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Comparison of zone scores
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Project Results- Distribution n n The distribution of scores was determined. Surprising results: 40% knew term Lower Explosive Limit 30% knew term Adjacent Space 75% knew what normal atmospheric level of oxygen was 65% knew what results constituted safe oxygen levels and Lower Explosive Limits
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Project Results- Summed Score n n Tests were performed to compare scores between different groups of SCPs n n Chose the 95% confidence interval as significant
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Project Results- Summed Score n n Not significant: High school graduate vs. not a high school graduate More than 3 years on the job vs. less than 3 years n n Significant: NFPA 3-day course vs. other courses Large (>200) shipyards vs. small (1-99) or medium (100-199)
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Project Results- Summed Score n n Significant: NFPA 3-day vs. Marine Chemist course &/or in-house training programs n n Not significant: Marine Chemist course vs. in-house training
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Conclusions n n Questionnaire is good survey tool n n SCPs & facilities are not up to regulatory standards Average score for basic knowledge: 70% For facility practices and procedures: 75% n n The Coast Guard should continue to set stringent safety guidelines for its personnel
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Conclusions n n Inadequate evidence that CG inspectors can uniformly rely on SCPs & facilities n n Training appears to have strong influence on SCP competency n n Larger shipyards had better programs in place than the smaller ones
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Recommendations n n Surveys should be done of SCPs & facilities by CG units every 12-18 months n n Coast Guard should make policies even more conservative to match needs of units
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Recommendations n n OSHA should require that SCPs be trained in a course similar to NFPA’s “empowerment” education 3 days versus 1 or 2 days professional instructors n n Biannual refresher training should also be required
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With a little help, we can be like-
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Thank you... * Any Questions?
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