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Industrial Data Communication Experts www.data-linc.com DATA-LINC GROUP 33535 Factoria Blvd SE Suite 100 Bellevue, WA 98006 Phone: (425) 882-2206 Fax: (425) 867-0865 Email: info@data-linc.com GE FANUC Redundant Wireless Data Communication Systems
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2 DATA-LINC Overview n GE Fanuc Accompany Partner n Manufacturer of communication solutions for industrial markets n Broad line of solutions (private RF, dial- up/leased line, dedicated wire & fiber optics) n Factory pre-configuration prior to shipping n On-site GE PLCs for testing & support
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3 Wireless Technology n Why consider wireless? u Cable installation/maintenance is expensive (ROI) u Cable installation is impossible F Moving/spinning platforms F Remote locations u Phone company reliability is questionable u RF back-up to a wired system
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4 Wireless Technology Smart Spectrum n Designed for industrial applications n Spread spectrum (no FCC/DOC site license) u 902-928 MHz or 2.4 GHz band n Advanced frequency hopping techniques n Field proven predictable performance in high interference and harsh environments n Range to 20 miles without repeaters
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5 Wireless Technology n Tolerant of multi-path reflections for indoor applications n Supports 15 separate systems in the same location (ideal for redundancy) n Provides automatic modem linking u Back-up modem connects without intervention
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6 Wireless Technology n Radio modems for SNP, CCM, Modbus ASCII/RTU (SRM6000) and Ethernet (SRM6200E) n Non-deterministic by nature (10-30 msec latency-varies based on interference level) n Ideal for 90-30 & 90-70 PLC SCADA, remote diagnostics/programming and control applications
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7 Multi-point Wireless PLC Example DATA -LINC RADIO MODEM DATA -LINC RADIO MODEM Master PLC or PC DATA -LINC RADIO MODEM GE 90-30/70 PLC GE 90-30/70 PLC GE 90-30/70 PLC Slave PLC Slave Master Slave Range of 20 miles with line-of-sight antenna placement Serial or Ethernet interface
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8 Wireless as a Back-up n Radio modems may be used to back-up a hard wired system n Provides insurance in case of cable damage
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9 Wireless Back-up of PLC Communications Master PLC or PC Slave PLC DATA -LINC SRM6000 RADIO MODEM GE 90-30/70 PLC Slave DATA -LINC SRM6000 RADIO MODEM GE 90-30/70 PLC Master Copper or Fiber Cable Normal Operation
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10 Wireless Back-up of PLC Communications Master PLC or PC Slave PLC DATA -LINC SRM6000 RADIO MODEM GE 90-30/70 PLC Slave DATA -LINC SRM6000 RADIO MODEM GE 90-30/70 PLC Master Copper or Fiber Cable Cable break Back-up Mode Over RF Link
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11 Radio Modem Redundancy n Most common radio modem failures: u Lightning hit on/near antenna u Static electricity build-up on antenna u Surge from power source u Ground loop surges via interface cable n Redundancy should take into account these causes
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12 PLC Radio Modem Antenna DC Power Source Lightning Arrestor Earth Ground Common Causes of Communications Failure DATA Interface Lightning Hit Static Build-up Power Surge Ground Loop RF
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13 Radio Modem Redundancy n Ideal radio modem redundancy u Separate primary/secondary radio modems u Separate antennas with masts at least 50 feet apart u Separate power sources u Optical isolation on data interfaces (especially on long cable runs)
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14 Ideal Radio Modem Redundancy Redundant GE PLC DC Power (Secondary) Primary Secondary Radio Modem (Primary) Lightning Arrestor Radio Modem (Secondary) Lightning Arrestor DC Power (Primary) Optical isolation
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15 Radio Modem Redundancy n Modem activation methods u PLC program controls modem power F Apply power to the appropriate modem
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16 Redundant Slave with Power Switching DATA -LINC RADIO MODEM Master PLC or PC DATA -LINC RADIO MODEM GE 90-30/70 PLC GE 90-30/70 PLC Redundant GE PLC Slave PLC Slave Master DATA -LINC RADIO MODEM Primary Secondary DATA -LINC RADIO MODEM Secondary Power On Power Off Primary Active
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17 PLC System with Redundant Slave DATA -LINC RADIO MODEM Master PLC or PC DATA -LINC RADIO MODEM GE 90-30/70 PLC GE 90-30/70 PLC Redundant GE PLC Slave PLC Slave Master DATA -LINC RADIO MODEM Primary Secondary DATA -LINC RADIO MODEM Secondary Power Off Power On Secondary Active
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18 Radio Modem Redundancy n Modem activation methods (continued) u All slave modems active F Master PLC/PC must poll appropriate slave PLC F Only one slave PLC may respond at a time
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19 PLC System with Redundant Slaves DATA -LINC RADIO MODEM Master DATA -LINC RADIO MODEM Primary Slave Redundant GE PLC Primary Secondary DATA -LINC RADIO MODEM Secondary Slave DATA -LINC RADIO MODEM Primary Slave Redundant GE PLC Primary Secondary DATA -LINC RADIO MODEM Secondary Slave All Slaves Active HMI or Programming Station
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20 Radio Modem Redundancy n Modem activation methods (continued) u Combination master & slave F Master selected by power F All slaves active
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21 PLC System with Redundant Master & Slave DATA -LINC RADIO MODEM Primary Master DATA -LINC RADIO MODEM Primary Slave Redundant GE PLC Primary Secondary DATA -LINC RADIO MODEM Secondary Slave DATA -LINC RADIO MODEM Primary Slave Redundant GE PLC Primary Secondary DATA -LINC RADIO MODEM Secondary Slave DATA -LINC RADIO MODEM Secondary Master Redundant GE PLC Primary Secondary Primary Master Active Power On Power Off
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22 PLC System with Redundant Master & Slave DATA -LINC RADIO MODEM Primary Master DATA -LINC RADIO MODEM Primary Slave Redundant GE PLC Primary Secondary DATA -LINC RADIO MODEM Secondary Slave DATA -LINC RADIO MODEM Primary Slave Redundant GE PLC Primary Secondary DATA -LINC RADIO MODEM Secondary Slave DATA -LINC RADIO MODEM Secondary Master Redundant GE PLC Primary Secondary Secondary Master Active Power On Power Off
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23 Summary n RF may be an effective back-up to copper or fiber optic cable n Smart Spectrum ideal for redundant PLC applications u Linking technique provides automatic modem synchronization u 15 separate systems may operate in same area
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24 Summary n Future DATA-LINC Product Innovations u The SRM6000 & SRM6200E are intelligent micro-processor controlled modems u Modem features can be added via firmware program changes u What are your requirements?
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25 The Industrial Data Communication Experts DATA-LINC GROUP 3535 Factoria Blvd SE Suite 100 Bellevue, WA 98006 Phone: (425) 882-2206 Fax: (425) 867-0865 Email: info@data-linc.com www.data-linc.com GE FANUC
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