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© 2006 Swagelok Company. Swagelok Medium-Pressure Tube Fittings Pressures up to 15 000 psig (1034 bar)
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© 2006 Swagelok Company. Product Features Reliable leak-tight installation and reassembly Gas seal Small molecule applications Variety of applications Cold-drawn 1/8-hard tubing Heavy-wall annealed tubing Quick and easy installation Assembly by one full turn Can also be assembled by torque Gaugeable Cartridge assembly
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© 2006 Swagelok Company. Tube Fitting Specifications Working Pressure Vacuum to 15 000 psig (1034 bar) Temperature range – 40 to 1000°F (– 40 to 537°C)* 316 stainless steel construction *Elevated temperature factors apply
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© 2006 Swagelok Company. Leak-Tight Seal Male Nut Female Body Dynamic Wedge Leak-Tight Gas Seal Front Ferrule Back Ferrule Tube Grip
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© 2006 Swagelok Company. Medium-Pressure Tube Fitting Hinging and Colleting Action
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© 2006 Swagelok Company. Medium-Pressure Tube Fitting Hinging and Colleting Action Tube Grip
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© 2006 Swagelok Company. Medium-Pressure Tube Fitting Hinging and Colleting Action Gas Seal
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© 2006 Swagelok Company. Medium-Pressure Tube Fitting Hinging and Colleting Action Vibration Resistance
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© 2006 Swagelok Company. Surface Carburization Technology Enhanced corrosion resistance Tool steel-like hardness Patented Swagelok heat treating process Low-temperature carburization Improved wear resistance
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© 2006 Swagelok Company. Increases the hardness of 316 SS more than 300 % Low-Temperature Carburization Hardness (HV25) Distance from surface (μm) 10 20 30 40500 300 600 900 1200
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© 2006 Swagelok Company. Pitting corrosion resistance similar to high nickel alloys Corrosion Resistance 1 ⅹ 10 -11 1 ⅹ 10 -9 1 ⅹ 10 -7 1 ⅹ 10 -5 1 ⅹ 10 -2 1 ⅹ 10 -1 -400 0 400 80 0 1200 1600 Current Density (A/cm 2 ) Potential (mV, SSC) LTCSS 316 SS Pitting Onset
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© 2006 Swagelok Company. Corrosion Resistance Untreated Specimen LTCSS Carburized Specimen ASTM G61 test for electrochemical pitting potential (Ep) in chloride solution Similar to nickel alloys
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© 2006 Swagelok Company. Carburization Hinging and colleting action Robust tube grip Leak-tight gas seal Vibration protection Corrosion resistant Wide variety of system media Extraordinarily hard Works on a wide range of tubing materials and hardness Austenite ductility with carbide-like hardness Wear resistant Allows for remakeability Summary
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© 2006 Swagelok Company. Dynamic Wedge Assembly by torque Gaugeable and remakeable
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© 2006 Swagelok Company. Assembly by Torque Nut Displacement Torque Assembly versus Nut DisplacementFinite Element Analysis of Assembly
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© 2006 Swagelok Company. Preassembled Cartridge Correct ferrule and nut orientation Proper installation into the body Visual confirmation that both ferrules are present
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© 2006 Swagelok Company. Medium-Pressure Ferrules Visually distinct Color-coded for visual distinction Industry standard for hydrogen Patented low-temperature case hardened
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© 2006 Swagelok Company. Cartridge Assembly
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© 2006 Swagelok Company. Cartridge Assembly
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© 2006 Swagelok Company. Cartridge Assembly
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© 2006 Swagelok Company. Cartridge Assembly
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© 2006 Swagelok Company. Cartridge Assembly
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© 2006 Swagelok Company. Cartridge Assembly
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© 2006 Swagelok Company. Cartridge Assembly
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© 2006 Swagelok Company. Cartridge Assembly
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© 2006 Swagelok Company. Cartridge Assembly
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© 2006 Swagelok Company. Cartridge Assembly
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© 2006 Swagelok Company. Cartridge Assembly
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© 2006 Swagelok Company. Installation
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© 2006 Swagelok Company. Product Offering Fittings and adapters 1/4, 3/8, and 1/2 inch sizes Straights and shapes
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© 2006 Swagelok Company. Product Testing The big three: Gas seal Vibration resistance Tube grip European Integrated Hydrogen Project (EIHP) 12B Continuous testing of randomly selected samples from production Product Test Reports (PTRs)
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© 2006 Swagelok Company. Summary Easy installation – no special tools required Assembly by one full turn or torque Leak-tight gas seal with initial installation and with each reassembly Consistent gaugeability upon initial installation Simple two-piece construction, body and cartridge Leak-tight performance on heavy-wall annealed or cold-drawn 1/8-hard stainless steel tubing
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